Unlock instant, AI-driven research and patent intelligence for your innovation.

Plastic cushion with pipe network and floss silk and production technique thereof

A coexisting and plastic technology, applied in the direction of stuffed cushions, mattresses, spring mattresses, etc., can solve the problems of poor overall strength, heavy quality, environmental pollution, etc., and achieve overall weight reduction, production process reduction, and strong bonding high degree of effect

Active Publication Date: 2011-09-21
DALIAN PLASTICS RES INST CO LTD
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the characteristics of the process, there is too much overlap when the disordered plastic filaments are bonded, and the space is not fully and effectively used, resulting in a heavy weight per unit volume; and because the plastic filaments are bonded after leaving the template, it affects the bonding. Fastness
Although the performance has been improved by spraying glue, the overall fastness is still not ideal, and it is difficult to ensure the uniformity of glue spraying; at the same time, it must be dried quickly after spraying glue, which produces a lot of harmful volatile substances. pollution of the environment
The overall strength of the product is poor, there is no space inside the pad for heating or cooling components, and the use is limited

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Plastic cushion with pipe network and floss silk and production technique thereof
  • Plastic cushion with pipe network and floss silk and production technique thereof
  • Plastic cushion with pipe network and floss silk and production technique thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0028] Such as figure 1 , shown in 2: pipe network of the present invention and random thread coexistence type plastic cushion, it comprises random arrangement and the plastic random thread 7 that has connection point between each other, is arranged with pipe network 6 in plastic cushion inner side, pipe network The shape of 6 is cylindrical, that is, the periphery of the pipe network 6 is made up of plastic messy threads with connection points, and a cavity is formed inside the pipe network 6, and the axis line of the pipe network 6 is consistent with the longitudinal direction of the plastic cushion. The pipe network 6 forms a skeleton on the inner side of the plastic cushion, which improves the overall strength of the cushion and improves the deformation resistance of the cushion. The inner cavity of the pipe network can also be used to install temperature-regulating components, expanding the application range of the plastic cushion .

[0029] Such as image 3 , 4 Shown:...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

Pipe network and floss coexisting type plastic cushion comprises plastic flosses which are randomly arranged and have connecting points, in which there is a pipe network. The technical steps are: sending raw materials into an extruder to heat and plasticize to form a fusant shape; extruding out via a rotating type forming machine head; plastic threads extruded from a discharge hole of a fixing model downwards running to the random flosses via a forming roller, and forming a connecting point at the mutual connecting point; plastic threads extruded from the peripheral groove of a rotating modelin the inner side of the fixing model forming the pipe network shape, having a cavity in the pipe network shape; cooling and typing the extruded formed plastic cushion, whose middle has the pipe network distribution and the periphery has the flosses; drawing out the formed plastic cushion to a cooling machine, and according to the specification to cut. The rotating type forming machine head structure is to mount a rotating model and a processing groove on the fixing model. The rotating model is connected with a rotating mechanism. This technology and the cushion for machine head have proper integral density, proper thread-line connecting point, high firmness degree, and do not need the spraying glue enhancement, without pollution. And this invention can be equipped with the temperature adjusting component.

Description

technical field [0001] The invention relates to a plastic cushion with coexistence of pipe network and random threads, its production process and a rotary molding machine head used in the production process. Background technique [0002] The traditional plastic elastic soft mattress is composed of random plastic filaments arranged in disorder. The production process is to feed the raw materials into the extruder for heating and plasticizing to form a melt, and then extrude downward through a fixed porous spinneret. The materials are piled up into a disorderly cohesive silk mat, and then the finished product is made through complex processes such as shaping, cooling, cutting, spraying glue to strengthen, attaching the base mat, and drying. Due to the characteristics of the process, there is too much overlap when the disordered plastic filaments are bonded, and the space is not fully and effectively used, resulting in a heavy weight per unit volume; and because the plastic fil...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): A47C27/00B29C47/12B29L31/58B29C48/30
Inventor 孙成伦林建邦王善君李振宇贾元祝高志俭
Owner DALIAN PLASTICS RES INST CO LTD