Insulator for spark plug, and method for manufacturing spark plug
A manufacturing method and insulator technology, applied in spark plug manufacturing, spark plugs, manufacturing tools, etc., can solve problems such as increased manufacturing costs, and achieve the effects of guaranteed yield, high yield, and low manufacturing cost
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Example Embodiment
[0030] Example 1
[0031] The manufacturing method of Example 1 is a method of manufacturing the insulator 2, and the insulator 2 is an insulator for spark plugs. Since the spark plug 100 includes the insulator 2, first, the overall configuration of the spark plug 100 will be explained.
[0032] The spark plug 100 includes: a cylindrical metal shell 1; an insulator 2 fitted into the metal shell 1 so that its front end protrudes; a center electrode 3 provided in the insulator 2 with its front end protruding; and The ground electrode 4 is configured such that one end of the ground electrode 4 is joined to the metal shell 1 by welding or the like and the other end is bent laterally so that one side of the other end faces the front end of the center electrode 3.
[0033] A spark discharge gap g is formed between the ground electrode 4 and the center electrode 3. The metal shell 1 is formed of a metal such as low carbon steel in a cylindrical shape, and forms a casing for the spark p...
Example Embodiment
[0073] Example 2
[0074] Although the manufacturing method of the second embodiment is similar to the manufacturing method of the first embodiment, the pressing pin 250 and the upper holding portion 286 are used in the second embodiment instead of the pressing pin 50 and the upper holding portion 86 in the first embodiment. Therefore, due to the difference in the structure of these components, the above steps also have different points. Hereinafter, the description will be focused on differences from the manufacturing method of Embodiment 1, and the description of the same steps as those of Embodiment 1 will be omitted or simplified. The same reference numerals are used to indicate the same configurations as in Embodiment 1, and the description of these same configurations is omitted.
[0075] Below, will refer to Figure 9 to Figure 13 The method of manufacturing the insulator 2 according to Embodiment 2 will be described.
[0076] Preparation steps
[0077] Such as Picture ...
Example Embodiment
[0101] Example 3
[0102] Although the manufacturing method of embodiment 3 is similar to that of embodiment 1, as Figure 14 with 15 As shown, the pin configuration steps of Example 1 are changed (such as image 3 Shown) and powder filling steps (such as Figure 4 Shown). Hereinafter, the description will focus on the differences from the manufacturing method of Embodiment 1, and the description of the same steps as those of Embodiment 1 will be omitted or simplified. In addition, the same configurations as those of Embodiment 1 are designated by the same reference numerals, and the description of these same configurations is omitted.
[0103] Preparation steps
[0104] In the preparation step, similar to Example 1, the pressing pin 50 and the forming die 80 are prepared. As described in the preparation procedure of Example 1, the pressing pin 50 has: the first shaft portion 51 on the front end side in the axial direction; and is closer to the rear end side than the first sha...
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