Process for producing vermicular cast iron by cupola-line frequency furnace duplex melting

A technology of vermicular graphite cast iron and cupola, which is applied in the field of molten iron smelting and vermicularization treatment process for the production of vermicular graphite iron materials, can solve the problems of consumption, reduce product quality, affect the control of vermicularization rate, etc., to ensure product quality, guarantee The effect of stabilizing and reducing equipment investment and production costs

Active Publication Date: 2009-10-14
GUANGXI YUCHAI MASCH CO LTD
View PDF0 Cites 15 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In workshops that use traditional methods to produce gray cast iron cylinder heads, most of them use cupola-power frequency furnaces to smelt molten iron. High, requiring desulfurization treatment, industrial frequency furnace refining and temperature raising, vermicular inoculation and other processes, which consume more manpower and material resources, and will affect the control of vermicular rate due to fluctuations in sulfur content, reducing product quality

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0020] Below in conjunction with the RuT340 compacted graphite cast iron production process for casting a diesel engine with 6 cylinders and 1 head cylinder head, the specific process and method of the present invention will be described in detail.

[0021] With the development of science and technology, the unit power of modern diesel engines has been greatly increased, which puts forward higher requirements for the strength and thermal fatigue performance of the cylinder head. Therefore, it is the trend of technological development to choose higher performance compacted graphite cast iron instead of gray cast iron. RuT340 compacted graphite cast iron is a suitable material for casting high-power diesel engine cylinder heads.

[0022] A specific operation process is as follows:

[0023] 1) The raw molten iron is smelted in a water-cooled cupola with a large row distance. The melting rate of the cupola is 7 tons / hour, and low-sulfur coke is used; Shanxi Q10 pig iron is used. ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a process for producing vermicular cast iron by cupola-line frequency furnace duplex melting, which comprises the following steps of melting base molten iron in a cupola, regulating molten iron ingredients in a line frequency furnace, heating, refining, vermicularizing, inoculating, processing, and the like. The process adopts a novel cupola composition method, optimizes the processing conditions, does not require desulphurization processing during the process of melting the base molten iron in the cupola and can produce the vermicular cast iron stably. The process can be used for producing various grades of vermicular cast iron, is especially suitable for the reconstruction that a traditional casting department of producing gray cast iron is converted into a department of producing the vermicular cast iron and has the advantages of less investment, simple operation and stable product quality.

Description

technical field [0001] The invention belongs to the field of casting technology of mechanical parts, and in particular relates to a molten iron smelting and vermicularization treatment process method for producing vermicular graphite cast iron materials. Background technique [0002] Vermicular graphite cast iron is a new type of high-strength cast iron developed in the 1970s. The production method is to add a suitable vermicularizing agent to molten iron when tapping, carry out vermicularization treatment, and then add an inoculant for inoculation treatment. Vermicular graphite cast iron determines the vermicular rate according to the proportion of vermicular graphite in the graphite form. [0003] When compacted graphite cast iron is used to produce diesel engine cylinder head castings with complex structures, the quality requirements for molten iron are relatively high. Controlled stable, high creep rate is crucial to improve the yield of cylinder head castings. In wor...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C22C33/08
Inventor 梁成振刘春雷蔡俊涛李章立
Owner GUANGXI YUCHAI MASCH CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products