Unlock instant, AI-driven research and patent intelligence for your innovation.

Roller kiln pallet device and technological method for high-efficiency production of thin ceramic plates

A process method and thin porcelain plate technology, which is applied in the field of roller kiln backing plate device, can solve the problems of extremely high damage rate, bursting and damage in the firing area of ​​ultra-thin body, and achieve low cost, reduced load bearing and good toughness Effect

Inactive Publication Date: 2009-10-28
杨德宁
View PDF1 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The purpose of the first invention of a roller kiln backing device and process method for producing thin porcelain plates with high efficiency is to firstly propose a roller kiln backing device and process method to solve the existing 3mm - The production process of ultra-thin and super-large porcelain plate products of -6mm, especially the problem of extremely high damage rate in the production line of the drying kiln during the production of the existing technology
Therefore, from the process conditions itself, the problem of cracking of the ultra-thin green body caused by the above factors, resulting in bursting in the firing area, or direct damage in the drying area is solved

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Roller kiln pallet device and technological method for high-efficiency production of thin ceramic plates
  • Roller kiln pallet device and technological method for high-efficiency production of thin ceramic plates
  • Roller kiln pallet device and technological method for high-efficiency production of thin ceramic plates

Examples

Experimental program
Comparison scheme
Effect test

no. 1 example

[0224] Now a kind of high-efficiency production of thin porcelain plate roller kiln backing plate device and process method of the present invention is to make a thin porcelain plate product with a size of 1500mm×2000mm and a thickness of 3mm as the first embodiment. Description, its manufacturing process includes the following steps:

[0225] (1), first prepare ordinary porcelain powder and put it into the container;

[0226] (2) Then prepare and install the ceramic presses and corresponding stamping dies required for the production of porcelain tiles, as well as the supporting common fabric facilities, as well as the roller drying kiln driven by rollers and the maximum temperature of 1250 °C required for preparation of production. Roller firing kiln production line, and prepare 800 flat backing boards each with a size of 1700mm×2300mm for supporting the thin porcelain plate body of 1500mm×2000mm, and place the flat backing boards in the drying kiln and ceramic press In the ...

no. 2 example

[0232]Now a kind of high-efficiency production of thin porcelain plate roller kiln backing plate device and process method of the present invention is based on the secondary firing process of ceramic technology, and the surface layer is predetermined to be beige, sallow and dark brown. The thickness of the thin ceramic plate product of 1500mm * 2000mm with a thickness of 3mm is further described as the second embodiment, and its manufacturing process includes the following steps:

[0233] (1), first prepare ordinary porcelain powder and put it into the container, and prepare beige, grayish yellow and dark brown seepage agents;

[0234] (2) Next, prepare and install the ceramic presses and corresponding stamping dies required for the production of porcelain tiles, as well as supporting ordinary fabric facilities, and prepare the roller drying kiln driven by rollers and the secondary firing kiln required for production. The roller table biscuit kiln with a maximum temperature be...

no. 3 example

[0243] A roller kiln backing plate device and process method for producing thin porcelain plates with high efficiency according to the present invention is used to make green, black and light green porcelain powder green bodies with a predetermined green body layer thickness. The size of the pattern area is 1500mm * 2000mm and the thickness of the thin ceramic plate product of 3mm is further described for the third embodiment, and its manufacturing process includes the following steps:

[0244] (1), first prepare, dark green porcelain powder is the first group; the second group is black porcelain powder, the third group is light green porcelain powder, and gray-green ordinary porcelain powder, Put the four groups of materials into four containers respectively;

[0245] (2), then prepare and install:

[0246] ①.Porcelain presses and corresponding stamping dies required for the production of porcelain tiles, as well as supporting ordinary fabric distribution facilities, as well...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Thicknessaaaaaaaaaa
Thicknessaaaaaaaaaa
Thicknessaaaaaaaaaa
Login to View More

Abstract

The invention relates to a roller kiln pallet device and a technological method for the high-efficiency production of thin ceramic plates. The invention is particularly suitable for the production and the manufacture of ultra-thin large ceramic plates with the thickness of 3 mm to 6 mm and the area of 1 m to 6 m and has the technological advantages of extremely high rate of finished products and very high production efficiency. The device is characterized by comprising a drying kiln of a roller kiln and a roller sintering kiln capable of reaching a temperature of 1250 DEG C, and the drying kiln of the roller kiln is provided with 50-1000 planar pallets with each area of 1 m to 6 m for supporting an ultra-thin ceramic plate blank with the thickness of 3 mm to 8 mm.

Description

technical field [0001] The invention relates to a high-efficiency production roller kiln backing device and a process method for a thin porcelain plate used as a decorative material. Background technique [0002] Nowadays, with the development of science and technology and the improvement of people's living standards, as a decorative product of decorative materials, people hope for a porcelain plate with a thickness of 3mm-6mm that can be accepted by the market at an economical price; people also hope that it has a predetermined design. The pattern features, especially the surface appearance of natural stone, such as imitation granite and marble patterns, can increase the high-grade feeling of the product, and the production cost is low. [0003] And in the prior art: [0004] One, the production damage rate of the ultra-large specification thin porcelain plate product of its prior art is extremely high, if reach the specification that thickness is 3mm-6mm and size reaches ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C04B35/64C04B41/80
Inventor 杨晓晓杨德宁
Owner 杨德宁
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic, Popular Technical Reports.

© 2025 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap|About US| Contact US: help@patsnap.com