Orientation order distribution of diamond in tool bit realization method

A technology of directional arrangement and diamond, which is applied in the field of preparation of diamond tool heads, can solve the problems of not having industrialized production conditions, not being effectively solved, and high maintenance and manufacturing costs, so as to avoid adverse effects, low equipment maintenance costs, The effect of low manufacturing cost

Active Publication Date: 2009-11-04
ADVANCED TECHNOLOGY & MATERIALS CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the prior art, the process of realizing the green body of the cutter head with the orderly arrangement of single-layer diamonds has not been effectively solved.
The orderly arrangement of single-layer diamonds in the cutter head generally adopts two methods: manual arrangement and automatic arrangement. The former is inefficient and does not meet the conditions for industrial production; Companies such as Shinhan (KOREA10-0645748-0000) and Ewha (KOREA10-0502573-0000) realize the production of cutter heads, but these methods are usually a systematic project that requires the use of specialized machinery and equipment, so maintenance and manufacturing costs are high

Method used

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  • Orientation order distribution of diamond in tool bit realization method
  • Orientation order distribution of diamond in tool bit realization method
  • Orientation order distribution of diamond in tool bit realization method

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Embodiment Construction

[0043] The present invention will be further described below in conjunction with accompanying drawing.

[0044] In traditional diamond tools, diamonds are randomly distributed in the cutter head, such as figure 1 As shown, the effective utilization rate of such diamonds is very low, which limits the improvement of tool sharpness and life. An effective way to increase the cutting speed of the tool and obtain high cutting life at the same time is to realize the directional and orderly arrangement of diamonds in the cutter head. The object of the present invention is to provide a method for properly arranging diamonds in the three-dimensional space of the diamond cutter head with high efficiency and low cost. The present invention will be described in detail with reference to the accompanying drawings.

[0045] The present invention obtains the orientation and orderly arrangement of diamonds in three-dimensional space by pressing a single layer of diamonds in which the cutter h...

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Abstract

The invention relates to an orientation order distribution of diamond in a tool bit realization method. A dip mold with round orifice structure is adopted, a needle rod coordinated with the round orifice is arranged in the round orifice, the needle rod firstly descends the height of one diamond when beginning cold pressing, then a skip car equipped with diamonds streaks the dip mold and then streaks out, thus realizing putting one diamond in each needle hole, the dip mold containing the diamond descends to form a powder-loaded die cavity, the die cavity is filled with matrix powder and the needle rod pushes the diamond into the matrix powder, and then a top mold descends for pressing and forming on the matrix powder, thus obtaining single layer tool bit blank with orientation order distribution of diamond. One or a plurality of orientation order distribution of diamond tool bit blanks in different needle hole distribution modes which are pressed by different molds are assembled, pressed and sintered in certain way, thus realizing orientation order distribution of diamond in tool bit three dimensional space. The method utilizes popular cold and hot press device applied in the industry and has the characteristics of high preparation efficiency and low cost.

Description

technical field [0001] The invention relates to a preparation method of a diamond tool bit, in particular to a method for realizing the directional and orderly arrangement of diamonds in the bit. Background technique [0002] The diamond tool is a special tool with the diamond with the highest hardness and the strongest abrasive resistance in nature as the cutting unit, such as figure 1 As shown, a general diamond tool is composed of a metal substrate 1 and a diamond segment 2. The feature of the cutter head made by this method is that the diamonds are randomly distributed in the cutter head, and it is easy to form a diamond accumulation area 3 or a rare area 4 . In the accumulation area, because the cutting force of the diamond is too small, it is not easy to produce an edge; in the diamond-sparse area, the diamond concentration is too low, and the single particle bears a huge working load, so that the diamond particles are crushed by the impact force and fall off prematur...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D22/06
Inventor 姚炯彬刘一波冯建平刘娴静朱炜林董冠鹏罗晓丽
Owner ADVANCED TECHNOLOGY & MATERIALS CO LTD
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