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109results about How to "Improve cutting life" patented technology

Orientation order distribution of diamond in tool bit realization method

The invention relates to an orientation order distribution of diamond in a tool bit realization method. A dip mold with round orifice structure is adopted, a needle rod coordinated with the round orifice is arranged in the round orifice, the needle rod firstly descends the height of one diamond when beginning cold pressing, then a skip car equipped with diamonds streaks the dip mold and then streaks out, thus realizing putting one diamond in each needle hole, the dip mold containing the diamond descends to form a powder-loaded die cavity, the die cavity is filled with matrix powder and the needle rod pushes the diamond into the matrix powder, and then a top mold descends for pressing and forming on the matrix powder, thus obtaining single layer tool bit blank with orientation order distribution of diamond. One or a plurality of orientation order distribution of diamond tool bit blanks in different needle hole distribution modes which are pressed by different molds are assembled, pressed and sintered in certain way, thus realizing orientation order distribution of diamond in tool bit three dimensional space. The method utilizes popular cold and hot press device applied in the industry and has the characteristics of high preparation efficiency and low cost.
Owner:ADVANCED TECHNOLOGY & MATERIALS CO LTD +1

Stepped milling cutter

The invention discloses a stepped milling cutter. The stepped milling cutter comprises a cutter handle and a cutting part. The cutting part comprises four main cutting edges and four spiral chip removal grooves, each main cutting edge is provided with a steeped cutting edge, the diameter of the two of the four main cutting edges is larger than that of the other two main cutting edges, the large-diameter main cutting edges serve as first circumferential cutting edges, the small-diameter main cutting edges serve as second circumferential cutting edges, and the length of the first circumferential cutting edges is larger than that of the second circumferential cutting edges. According to the stepped milling cutter, the first circumferential cutting edges and the second circumferential cutting edges are different in the outer diameter and are arranged in a staggered mode, so that cutting faces are crossed to form a right-angle step forming face, and the effect that the step root of an IO interface groove of a mobile phone meets the strict rounded corner requirement can be ensured; and by setting the different circumferential cutting edge lengths, the problem of stress concentration of the step root of a small-diameter stepped milling cutter is effectively avoided, the cutter breaking problem is solved, the service life of the stepped milling cutter is greatly prolonged, and compared with existing stepped milling cutters, the cutting edge breaking risk is reduced.
Owner:ZHUZHOU CEMENTED CARBIDE CUTTING TOOLS CO LTD

Machining method and tool for R groove in guide plate of marine diesel frame

The invention discloses a machining method for an R groove in a guide plate of a marine diesel frame. On a numerically controlled planer-type milling machine, a compound boring-milling tool is mounted on a shock-proof tool holder connected to a power spindle accessory, and is controlled to move radially or axially through a numerically controlled program instruction, so as to fulfill automatic cutting of the R groove. The compound boring-milling tool comprises a tool body, a plurality of tool holders and a plurality of blades, wherein the tool holders and the blades are fixed at the periphery of the tool body and uniformly distributed; the blades are mounted on the tool body through the tool holders, and are rhombus-shaped; the angle of the tool noses of the blades are 55 degrees; the pointcut of each tool nose in the R groove for cutting is small, so as to realize overcutting prevention of the blades, low tremble of the tool and high degree of finish of a machined surface. The machining method has the advantages that efficient continuous automatic machining is realized; tremble during machining is reduced effectively; no machined trace is formed; the degree of finish of the machined surface is improved; the service life of the tool is prolonged; the machining cost as well as the labor intensity is reduced.
Owner:CSSC MES DIESEL

Realization method of oriented and orderly assignment of diamond in tool bit

The invention relates to an orientation order distribution of diamond in a tool bit realization method. A dip mold with round orifice structure is adopted, a needle rod coordinated with the round orifice is arranged in the round orifice, the needle rod firstly descends the height of one diamond when beginning cold pressing, then a skip car equipped with diamonds streaks the dip mold and then streaks out, thus realizing putting one diamond in each needle hole, the dip mold containing the diamond descends to form a powder-loaded die cavity, the die cavity is filled with matrix powder and the needle rod pushes the diamond into the matrix powder, and then a top mold descends for pressing and forming on the matrix powder, thus obtaining single layer tool bit blank with orientation order distribution of diamond. One or a plurality of orientation order distribution of diamond tool bit blanks in different needle hole distribution modes which are pressed by different molds are assembled, pressed and sintered in certain way, thus realizing orientation order distribution of diamond in tool bit three dimensional space. The method utilizes popular cold and hot press device applied in the industry and has the characteristics of high preparation efficiency and low cost.
Owner:ADVANCED TECHNOLOGY & MATERIALS CO LTD +1

Knife wheel with platforms

The invention discloses a knife wheel with platforms. The knife wheel comprises two symmetrical disk faces and a shaft hole for mounting a knife shaft, wherein the shaft hole is positioned in the center of the knife wheel and transversely extends to the disk faces; the disk faces extend to a longitudinal center cross section of the knife wheel along the outer edge and are intersected to form two symmetrical tapered faces; an intersection line of the tapered faces forms a peripheral edge; grooves are uniformly formed in the peripheral edge; cross sections of openings of the grooves are V-shaped; the openings of the grooves extend to a transverse center cross section of the knife wheel along the peripheral edge and are intersected to form first groove walls and second groove walls; the firstgroove walls and the second groove walls bulge outwards to form at least two platforms; and the platforms transversely extend to the tapered faces to form inner edges. According to the knife wheel with the platforms, a wear degree of the edges is reduced in a cutting process by dispersing cutting pressure at the edges; a cutting life is prolonged; at the same time, the platforms serve as the facial inner edges and can assist in cutting; a cutting scope is enlarged; and the inner edges formed by the platforms can allow a cutting pressure scope and an application scope of the knife wheel to bewider.
Owner:JIAXING WORLDIA DIAMOND TOOLS CO LTD

Micro drill and processing method thereof

The invention discloses a micro drill and a processing method thereof. The micro drill comprises a chisel edge, two first cutting edges, two first rear knife faces corresponding to the two first cutting edges, two second cutting edges, and two second front knife faces and two second rear knife faces corresponding to the two second cutting edges, wherein two chip removal grooves which are spiral along a drill body correspond to the two first cutting edges; the second front knife faces are formed between the first rear knife faces and the second rear knife faces; the second cutting edges are formed at junctions of the second front knife faces and the second rear knife faces; and the included angle of the second cutting edges relative to a cutting plane is smaller than that of the first cutting edges relative to the cutting plane. Two cutting edges are formed at the drill tip of the drill additionally, and the included angle of the cutting edges relative to the cutting plane is smaller than that of the first cutting edges relative to the cutting plane, so that the cutting service life of the drill is prolonged; in addition, the formed cutting edges are relatively thin, so that the chip removal unobstructed property is improved, and the surface roughness of a hole wall is improved.
Owner:SHENZHEN JINZHOU PRECISION TECH

Low-cost high-speed tool steel for cutting drill bit and preparation process of low-cost high-speed tool steel

The invention discloses low-cost high-speed tool steel for a cutting drill bit and a preparation process of the low-cost high-speed tool steel. The low-cost high-speed tool steel for the cutting drill bit is characterized by comprising the following components in percentage by weight: 0.88-0.99% of C, 4.80-5.60% of W, 3.8-4.50% of Mo, 3.80-4.80% of Cr, 1.80-2.25% of V, 0.25-0.45% of Mn, 0.20-0.40% of Si, 0.70-1.30% of Al, 0.10-0.30% of Nb, 0.03-0.06% of La, 0.03-0.06% of Ce, 0.10-0.20% of Ti, 0-0.03% of P, 0-0.03% of S, the balance of Fe and inevitable trace impurities. High-speed steel bars are prepared by a medium frequency induction furnace and an electroslag remelting process. Compared with the prior art, the low-cost high-speed tool steel for the cutting drill bit has the advantages as follows: the using amount of tungsten, molybdenum and other valuable alloys is reduced, aluminum is added and titanium-niobium-lanthanum-cerium mixed rare earth is used for inoculation, so that austenite grains and an eutectic structure of the high-speed steel are obviously refined, most of eutectic carbides are spheroidized and uniformly distributed, the hardness, the red hardness, the impact toughness and the stickness resistance are improved, the cutting service life is prolonged, and the cost is reduced.
Owner:丹阳惠达模具材料科技有限公司

Self-sharpening diamond wire for silicon wafer cutting and manufacturing method and using method thereof

The invention discloses a self-sharpening diamond wire for silicon wafer cutting and a manufacturing method and using method thereof, and belongs to the field of diamond wires for photovoltaic products. The diamond wire comprises a steel bus, the outer surface of the steel bus is plated with a first pre-growing layer, a second composite positioning layer and a third reinforcing layer, and diamondparticles are fixed by all the plated layers. The manufacturing method comprises the steps: surface pretreatment, nickel pre-plating, first-time nickel plating, second-time nickel plating, third-timenickel plating and treatment after plating. The using method comprises the following steps: the diamond wire after use for cutting is immersed into the lower part of etching liquid, a NaOH solution with the mass concentration being 15%-20% is adopted as the etching liquid, the third reinforcing layer is corroded by the etching liquid, and thus the diamond particles are exposed out of the second composite positioning layer to from a cutting blade. The diamond particles are fixed through the three plated layers, the risk of falling-off of the diamond particles is lowered, and the diamond wire maintains cutting force through treatment.
Owner:扬州六如新能源科技有限公司

Coated tip for processing aluminum materials and preparation method thereof

The invention belongs to the field of cutting tips and preparation methods thereof, in particular to a coated tip for processing aluminum materials and a preparation method thereof, the coated tip comprises a hard alloy matrix which is provided with a front tool face positioned at the top part and rear tool faces positioned at side parts, the front tool face and the rear tool faces are intersected for forming a cutting edge, the front tool face and any adjacent two rear tool faces are intersected for forming a tool nose, a coating which is polished and has low affinity to the aluminum materials is coated on the front tool face, and the rear tool faces are hard alloy ground surfaces after grinding; and the cutting edge is a sharp cutting edge which is not passivated and extends linearly. The preparation method comprises a plurality of steps of preparing the materials, pressing, sintering, forming, carrying out surface treatment and coating a coating, as well as polishing the front tool face of the tip obtained after the step of coating the coating, further grinding the rear tool faces for forming the sharp cutting edge and finally obtaining the coated tip for processing the aluminum materials. The cutting tip has the advantages of strong anti-adhesion and anti-abrasion capability, high processing efficiency, small processing cost, long service life and the like.
Owner:ZHUZHOU CEMENTED CARBIDE CUTTING TOOLS CO LTD
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