Method for controlling production process of formulated product

Abstract

The invention discloses a method for controlling a production process of a formulated product, which is characterized by establishing labels with bar codes and performing scanner recognition and process computer control. The method comprises raw material batch control, key ingredient anti-error control, batch feeding control and automatic production data recording and batch tracking. The method of the invention can control the production process of various products requiring material processing production and can improve product quality and realize the change from final product quality test into before-production and in-production product control.

Description

Technical field: [0001] The invention relates to a method for controlling the production process of a product, in particular to a method for controlling the production process of a formula product produced by batching and processing with various raw materials. Background technique: [0002] In the quality management of many product productions, controlling quality cannot only inspect the final product. Because it is impossible to control the raw materials and production process to be qualified and standardized. Moreover, rejecting or discarding unqualified end products will also cause a lot of waste. [0003] However, with qualified raw materials and production process standards, it does not mean that there will be qualified products, because it is not enough to rely entirely on labor and regulations for comprehensive production management, and it cannot guarantee the consistent quality of each batch of products. Taking feed production as an example, the quality and safety...

AI Technical Summary

Problems solved by technology

[0007] (1) The identification of raw materials is incomplete or irregular, such as production batch identification, production date identification, storage date identification, best and longest warranty period identification, etc., which may lead to errors in delivery and picking;

[0008] (2) Mixed use of different batches, as if one batch of materials has not been used up, and another batch is used, resulting in cross-use, which may cause unstable product quality;

[0009] (3) The first-in-first-out principle is difficult to operate, and it is easy to cause mildew and pollution of some raw materials due to long storage time

[0012] 3. In addition, although there may be many types of raw materials used in the production of many products, the amount of one or several ingredients often plays a key role in the quality of the entire product. A slight deviation in quality or quantity may affect the final product. have a significant impact on the quality of

Since the weighing and batching process must meet the requirements of adding more varieties, less adding amount, high weighing accuracy, and short weighing cycle, for the artificial batching of feed additives that are commonly used today, the responsibility and quality awareness of operators are required. Higher, in the actual production process due to human factors such as mismatch, omission, low weighing accuracy seriously affect the quality of the feed

Although some companies use double-check operations, which can reduce the error rate to a certain extent, but it increases labor costs, and manual recording of weighing results is not convenient for quality traceability.

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