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Heat exchanger cooling tube and tube plate bimetal welding technology

A technology of welding process and cooling pipe, applied in the direction of metal processing equipment, welding medium, welding equipment, etc., can solve the problems of unguaranteed quality, long manufacturing cycle, high cost, etc., and achieve the effect of reducing manufacturing cost and production cycle

Active Publication Date: 2009-12-23
大冶斯瑞尔换热器有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] At present, most of the coolers of some large compressor companies in the international market originally used imported products, which were localized due to the need to reduce costs. The pressure of the cooler at the end of the compressor is relatively high, generally above tens of bars, and some The cooling pipe is made of NiCu alloy. Due to the structure, strength and anti-corrosion requirements, the tube plate assembled with the cooling pipe is generally made of CS material. The traditional concept is that the welding between different materials cannot guarantee the quality. It is difficult to realize. Therefore, in order to ensure the sealing of the tube and the tube sheet, the cooling tube and the tube sheet must be welded for strength. The original imported product tube sheet uses a CS-NiCu composite tube sheet, so that the welding part of the cooling tube and the tube sheet belongs to The same material is welded, but CS-NiCu composite tube sheet suppliers are less, the manufacturing cycle is long, and the cost is high

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  • Heat exchanger cooling tube and tube plate bimetal welding technology

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Embodiment Construction

[0008] Referring to the accompanying drawings, the NiCu alloy is used to make the cooling pipe 1, and the simple CS carbon steel is used to make the tube sheet 2, and the NiCu cooling pipe 1 is inserted on the CS tube sheet 2, and the connection part (welding) 3 of the tube head and the tube sheet For welding, the welding process selects BFe10-1-1 argon arc welding wire with a diameter of φ0.8mm, uses an argon arc automatic welding machine, sets the current at 60-120A, and welds at a welding speed of 75mm / min. After adopting the process of the invention to weld the different metals of the cooling pipe and the tube plate, a high-quality formed weld seam can be formed, the non-destructive inspection has no defects, and the tensile strength meets the requirements.

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Abstract

The invention relates to the machinery manufacturing field, in particular to a heat exchanger cooling tube and tube plate bimetal welding technology. The technology includes that a NiCu cooling tube is inserted on a CS tube plate and the joint part of tube head and the tube plate is welded. The technology is characterized in that: BFe10-1-1 argon arc welding stick with the Phi of 0.8mm is selected, an automatic argon arc welder is adopted, current is set to be 60-120A, and welding speed is 75mm / min. The invention solves the problem that the heat exchanger cooling tube and tube plate are made by different metals and are difficult to weld, breaks through the traditional concept and realizes CS-NiCu alloy bimetal welding, thus the design of the heat exchanger and the tube plate can adopt simple substance CS material, manufacturing cost is reduced, and manufacturing period of the heat exchanger is shortened.

Description

(1) Technical field: [0001] The invention relates to the field of mechanical manufacturing, and relates to a bimetallic welding process of a heat exchanger cooling tube and a tube sheet. (two) background technology: [0002] At present, most of the coolers of some large compressor companies in the international market originally used imported products, which were localized due to the need to reduce costs. The pressure of the cooler at the end of the compressor is relatively high, generally above tens of bars, and some The cooling pipe is made of NiCu alloy. Due to the structure, strength and anti-corrosion requirements, the tube plate assembled with the cooling pipe is generally made of CS material. The traditional concept is that the welding between different materials cannot guarantee the quality. It is difficult to realize. Therefore, in order to ensure the sealing of the tube and the tube sheet, the cooling tube and the tube sheet must be welded for strength. The origina...

Claims

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Application Information

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IPC IPC(8): B23K9/16B23K9/095B23K35/02B23K101/14B23K103/18
Inventor 项祥勇张丽芳赵甫宜何春玲纪昌华
Owner 大冶斯瑞尔换热器有限公司
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