Failure diagnosis method of power equipment

A technology for fault diagnosis and power equipment, applied in mechanical equipment, engine components, machines/engines, etc., can solve the problems of high accuracy of speed acquisition, high discreteness of analysis results, unfavorable promotion and application, etc., to meet the requirements of fault prediction and Effect of monitoring function, improving application range and expanding use range

Inactive Publication Date: 2010-08-11
BEIJING INFORMATION SCI & TECH UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Because this method has high requirements on the accuracy of rotational speed acquisition, inaccurate measurement will often occur in actual use, and it also needs a tracking filter dev

Method used

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  • Failure diagnosis method of power equipment
  • Failure diagnosis method of power equipment
  • Failure diagnosis method of power equipment

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Embodiment Construction

[0014] The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.

[0015] like figure 1 As shown, the present invention includes a reciprocating engine 1, which is arranged on a test bench support (not shown in the figure). The oil outlet of the oil pan 2 in the reciprocating engine 1 is connected to the input end of an oil extraction device 3, and the output end of the oil extraction device 3 passes through an oil preprocessor 4 and an oil data analysis storage module 5 in sequence Connect to a fault diagnosis module 6. Flywheel 7 and spark plug 8 in the reciprocating engine 1 are connected with a magnetoelectric sensor 9 and a voltage sensor 10 respectively; Temperature sensor 13, the top of cylinder 11 connects a vibration sensor 14 and an ultrasonic sensor 15, and all the signals that all sensors detect are all input in a signal conditioning box 16 through cable, remove signal interference. The processed signa...

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Abstract

The invention relates to a failure diagnosis method of power equipment, comprising the following steps: (1) installing a failure monitoring and predicting system comprising a reciprocating engine, an oil extraction device, an oil preprocessor, an oil data analyzing and storing module, a failure diagnosis module, a magnetoelectric sensor, a voltage sensor, a pressure sensor, a temperature sensor, a vibration sensor, an ultrasonic wave sensor, a signal conditioning box, an analog-to-digital conversion module and a data acquisition module; (2) judging whether the acquired data exceed the upper limit of the threshold values of the normal phase and the amplitude according to the oil analysis data and the data acquired by each sensor, if not, continuing operating the equipment, if so, carrying out phase deviation and amplitude data quantifying; (3) establishing a fuzzy evaluation matrix of the amplitude and the phase signal according to a fuzzy evaluation method; and (4) carrying out failure diagnosis on various acquired data according to the fuzzy evaluation matrix. The invention has overall acquisition means, can satisfy the failure predicting and monitoring functions and has high diagnosis precision. The invention can be widely applied to various reciprocating machines.

Description

technical field [0001] The invention relates to a mechanical fault forecasting and monitoring method, in particular to a power equipment fault diagnosis method used in the field of reciprocating machinery. Background technique [0002] Reciprocating machinery is a type of key power equipment used in petroleum, chemical, metallurgy, power and other industrial fields, and plays the role of the "heart" of the human body in production. However, due to the complex structure and motion of reciprocating machinery, its key moving parts include connecting rods, crankshafts, crossheads, piston rods, pistons, etc. Among them, the connecting rods and crankshafts perform rotary motions, and the crossheads are used for rotary motions and linear reciprocating motions. At the intersection point, the piston rod and the piston make linear reciprocating motions in the cylinder. The complexity of the above motions makes the failure rate of reciprocating machinery in production very high. Once a...

Claims

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Application Information

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IPC IPC(8): F02B77/08
Inventor 徐小力王立勇王红军吴国新
Owner BEIJING INFORMATION SCI & TECH UNIV
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