IMD (In-Mole Decoration) injection molding PC/ABS (Polycarbonate/Acrylonitrile Butadiene Styrene) composite material and preparation method

A composite material and polycarbonate technology, applied in the field of polymer materials, can solve problems such as warpage deformation and inability to assemble, and achieve the effect of improving dimensional stability, environmental friendliness, and solving the warpage deformation of secondary stamping

Inactive Publication Date: 2010-09-15
SHENZHEN KEJU NEW MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The technical problem to be solved by the present invention is to provide a simple processing technology, small dimensional shrinkage rate, and not easy to warp during the injection molding process, aiming at the problems such as secondary stamping warpage and inability to assemble in the traditional PC / ABS alloy material IMD injection molding. IMD Injection Molded PC / ABS Composites with Curved Deformation

Method used

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  • IMD (In-Mole Decoration) injection molding PC/ABS (Polycarbonate/Acrylonitrile Butadiene Styrene) composite material and preparation method
  • IMD (In-Mole Decoration) injection molding PC/ABS (Polycarbonate/Acrylonitrile Butadiene Styrene) composite material and preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] Example 1, 70 parts by weight of PC powder (27 parts of ML5221+43 parts of ML5721), 7 parts of ABS (C 29292), 6 parts of filler (2000 mesh active talcum powder), 5 parts of toughening agent (S2001), Dispersant (PE wax) 1%, anti-dripping agent 0.4 parts, antioxidant (50% 1076+50% AO-168) 0.3 parts, lubricant (PETS) 0.3 parts, ductility improver (7042) 2 parts , mixed at low speed for 4 minutes in the mixer and then mixed at high speed for 5.5 minutes, then added from the lower hopper of the twin-screw extruder, 10 parts of flame retardant (BDP) were pumped into the nozzle of the seventh zone of the extruder, and after the melting temperature was 150 --Extruded by twin-screw extruder at 270°C, pelletized. The temperature of each section is: 150°C in the first zone, 150°C in the second zone, 255°C in the third zone, 255°C in the fourth zone, 255°C in the fifth zone, 255°C in the sixth zone, 255°C in the seventh zone, 255°C in the eighth zone, and 260°C at the die head , t...

Embodiment 2

[0042] Example 2, by weight, 66 parts of PC powder (25 parts of ML5221+41 parts of ML5721), 7 parts of ABS (C 29292), 8 parts of filler (2000 mesh active talcum powder), 5 parts of toughening agent (S2001), Dispersant (PE wax) 1%, anti-dripping agent 0.4 parts, antioxidant (50% 1076+50% AO-168) 0.3 parts, lubricant (PETS) 0.3 parts, ductility improver (7042) 2 parts , mixed at low speed for 4 minutes in the mixer and then mixed at high speed for 5.5 minutes, then added from the lower hopper of the twin-screw extruder, 12 parts of flame retardant (BDP) were pumped into the nozzle of the seventh zone of the extruder, and after the melting temperature was 150 --Extruded by twin-screw extruder at 270°C, pelletized. The preparation process is the same as in Example 1.

Embodiment 3

[0043] Example 3, by weight, 61.5 parts of PC powder (20.5 parts of ML5221+41 parts of ML5721), 9 parts of ABS (C 29292), 10 parts of filler (2000 mesh active talcum powder), 5 parts of toughening agent (S2001), Dispersant (PE wax) 1.5%, anti-dripping agent 0.4 part, antioxidant (50% 1076+50% AO-168) 0.3 part, lubricant (PETS) 0.3 part, ductility improver (7042) 2 parts , mixed at low speed for 4 minutes in the mixer and then mixed at high speed for 5.5 minutes, then added from the lower hopper of the twin-screw extruder, 12 parts of flame retardant (BDP) were pumped into the nozzle of the seventh zone of the extruder, and after the melting temperature was 150 --Extruded by twin-screw extruder at 270°C, pelletized. The preparation process is the same as in Example 1.

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Abstract

The invention discloses an IMD (In-Mole Decoration) injection molding PC/ABS (Polycarbonate/Acrylonitrile Butadiene Styrene) composite material and a preparation method. The IMD injection molding PC/ABS composite material comprises the following components in parts by weight: 50-70 parts of PC, 6-10 parts of ABS terpolymer, 6-18 parts of filler, 3-8 parts of toughening agent, 10-13 parts of flame retardant, 0.2-0.8 part of anti-dripping agent, 0.1-0.5 part of antioxidant, 0.1-0.5 part of lubricating agent, 1-2 parts of dispersing agent and 1-3 parts of ductility improver. In the invention, the PC and the ABS terpolymer are used as base materials, and blending modification is carried out by filling minerals and combining the toughening agent, the flame retardant, the antioxidant, the lubricating agent, the dispersing agent and the ductility improver. Compared with traditional PC/ABS alloy, the composite material maintains the physical properties of the traditional PC/ABS material and also greatly improves the size stability of the traditional PC/ABS alloy material, thereby solving the problem of buckling deformation of secondary stamping of the traditional PC/ABS in IMD injection molding.

Description

[technical field] [0001] The invention relates to the technical field of polymer materials, in particular to an IMD injection-molded PC / ABS composite material and a preparation method thereof. [Background technique] [0002] IMD-in-mold decoration technology is a popular surface decoration technology in the world at present. The surface is hardened and transparent film, and the pattern layer is printed in the middle, which can prevent the surface of the product from being scratched and rubbed, and can keep the color bright and not easy to fade for a long time. [0003] IMD-in-mold decoration is a relatively new automated production process. Compared with other processes, it can reduce production steps and reduce disassembly components, which can save time and cost. It also has the advantages of improving quality, increasing image complexity and The advantage of improving the durability of the product is applied to the appearance of the product, which is currently the most ef...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L69/00C08L55/02C08L23/08C08K3/34C08K5/523C08K5/103C08K5/20B29C47/92B29C48/92
Inventor 徐东徐永刘洁
Owner SHENZHEN KEJU NEW MATERIAL
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