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Method for constructing fiber blanket protective layer for furnace

A construction method and technology of fiber blankets, which are applied in the field of kilns, can solve problems such as difficulty, unevenness of the protective plate, difficulty in adjusting and uniform density of fiber blankets, etc., and achieve the effect of simple construction, smooth surface and accurate positioning

Active Publication Date: 2010-11-10
无锡华精新材股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the tie rod can be precisely positioned on the furnace wall, the relative position of the other end of the tie rod after being pressed into the fiber blanket cannot be guaranteed. It is not easy to align the holes on each tie rod
[0007] 2. Since the indentation of the tie rod needs to be tapped on the protection plate, and the holes are cut by gas cutting, the protection plate and the tie rod must be welded firmly at last. In this way, the protection plate is already seriously uneven, which affects the flatness of the kiln inner cavity
[0008] 3. The density of the fiber blanket under the entire protective board is difficult to adjust and uniform

Method used

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  • Method for constructing fiber blanket protective layer for furnace
  • Method for constructing fiber blanket protective layer for furnace

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Experimental program
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Effect test

Embodiment 1

[0028] A kind of construction method of fiber blanket protective layer for kiln of the present invention adopts following construction steps:

[0029] The name of the furnace is silicon steel decarburization tunnel type continuous furnace. The size of the furnace shell is 1720mm×1800mm×88000mm, and the required materials for the fiber blanket protective layer of the furnace are: Q215 steel plate, ceramic fiber blanket, tie rod, casing and 0Cr25Ni20 stainless steel plate.

[0030] 1. Make the shell of the kiln first, and do not weld the top plate first; the furnace wall is made of 6mm Q215 steel plate;

[0031] 2. According to the requirement of tie rod spacing of 350mm×350mm, stake out on the inner wall of the kiln, and weld one end of the polished rods of several tie rods to the inner wall of the kiln; the overall length of the tie rods is greater than the total thickness of the fiber blanket: 20mm, and the material of the tie rods is 0Cr18Ni9 Stainless steel, total length: ...

Embodiment 2

[0039] The invention discloses a construction method of a fiber blanket protective layer for a kiln, and the required materials for the fiber blanket protective layer for a kiln include Q215 steel plate, ceramic fiber blanket, pull rod, casing and 0Cr25Ni20 stainless steel plate.

[0040] The name of the furnace is silicon steel magnesia baking tunnel type continuous furnace. The size of the furnace shell is 1670mm×1750mm×64000mm,

[0041] Tie rod: The material of the pull rod is 0Cr18Ni9 stainless steel, the total length: 320mm, one end of the pull rod is a polished rod, the other end is a screw, the specification of the threaded part of the screw is: M6×30mm, the diameter of the tie rod: 6mm, the distance between the tie rods: 400mm×400mm; the whole of the tie rod The length is greater than the total thickness of the fiber blanket: 20mm.

[0042] Ceramic fiber blanket insulation layer thickness: 300mm;

[0043] Casing inner diameter: 7mm, outer diameter 10mm, wall thicknes...

Embodiment 3

[0046] The invention discloses a construction method of a fiber blanket protective layer for a kiln. The required materials for the fiber blanket protective layer for a kiln include: 8mm Q215 steel plates for the furnace wall; ceramic fiber blankets, pull rods, casing pipes and 0Cr25Ni20 stainless steel plates.

[0047] The name of the kiln is insulating coating coating and baking tunnel type continuous furnace. The size of the furnace shell is 1770mm×1850mm×64000mm.

[0048] Tie rod: The material of the tie rod is 0Cr18Ni9 stainless steel, the total length: 420mm, one end of the tie rod is a polished rod, the other end is a screw, the screw thread length: M8×30mm, the diameter of the tie rod: 8mm, the distance between the tie rods: 300mm×300mm; the overall length of the tie rod is larger than the fiber Total blanket thickness: 20mm.

[0049] Ceramic fiber blanket insulation layer thickness: 400mm;

[0050] Casing inner diameter: 7mm, outer diameter 11mm, wall thickness: 2mm;...

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Abstract

The invention provides a method for constructing a fiber blanket protective layer for a furnace. The method comprises the following steps of: welding a pulling rod on the inner wall of the furnace, pressing a fiber blanket on the furnace wall with the welded pulling rod; sleeving a sleeve in a hole drilled on a stainless steel plate, putting the stainless steel plate sleeved with the sleeve close to the welded pulling rod, and pressing the stainless steel plate into the furnace inner wall of the fiber blanket protective layer; sleeving the screw part of the pulling rod into the sleeve in the hole of the stainless steel plate; removing the sleeve, and screwing a nut on each screw exposed out of the hole of the stainless steel plate while removing each sleeve until sleeves on the whole stainless steel plate are removed; and uniformly adjusting the screwing degree of the nuts to compress the stainless steel plate until the fiber blanket meets the compactness requirement. The method has the advantages of simple construction, accurate positioning of the pulling rod, convenient adjustment of the compactness of the fiber blanket under the protective plate by adopting screw adjustment, and flat surface of the constructed protective plate without influencing the walking of a steel band in a hearth.

Description

technical field [0001] The invention relates to a construction method of a fiber blanket protective layer for kilns, which is applied to kilns for non-metal calcination, metal heat treatment and the like. Background technique [0002] In order to save energy and prolong the service life, furnaces and kilns usually need to be kept warm. There are many kinds of materials used for thermal insulation, including vermiculite, refractory bricks, fiber blankets, etc. Fiber blankets are widely used for thermal insulation because of their convenient construction, short construction period, good thermal insulation performance, and long service life. [0003] The insulation structure of the kiln fiber blanket is as follows: figure 1 shown. The tie rod 2 is vertically welded in the furnace wall 1, and the thermal insulation fiber blanket 3 is stacked on the inner wall of the furnace wall 1. After the fiber blanket 3 (material according to requirements) is used for thermal insulation, i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F27D1/16
Inventor 龚建达
Owner 无锡华精新材股份有限公司
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