Self-adhesive mica tape winding wire

A mica tape, self-adhesive technology, applied in the direction of flat/ribbon cables, insulators, manufacturing motor generators, etc., can solve the problems of complex structure, damage to environmental protection, unreasonable consumption of raw materials, etc., to avoid environmental damage Influence, reduce the effect of process steps

Inactive Publication Date: 2010-11-24
江苏豪威富电气股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The above three patents have complex structures, damage to environmental protection and unreasonable consumption of raw materials in the production process.

Method used

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  • Self-adhesive mica tape winding wire
  • Self-adhesive mica tape winding wire
  • Self-adhesive mica tape winding wire

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0027] Example 1:

[0028] Please see figure 1 ,in figure 1 The conductor 1 given in is a flat copper conductor with a thickness of 5.5mm and a width of 15.5mm. The conductor 1 is combined with an insulator. In this embodiment, a self-adhesive layer is bonded on one side. The first mica tape 2 of 21 is used as an insulator, and the first mica tape 2 is wrapped on the conductor 1 in a stacking manner. When wrapping, the side with the self-adhesive layer 21 faces away from the conductor 1, that is, The self-adhesive layer 21 faces outward. The thickness of the first mica tape 2 is 0.09mm, and the overlap rate is 66%. The so-called overlap rate can also be called the overlap rate, which refers to the ratio of the width of the overlapped portion to the width of the first mica tape 2. The wrapping rate is also a preferred value obtained by the applicant after repeated attempts, because too much overlap will cause unnecessary (unreasonable) waste of the first mica tape 2, otherwise it...

Example Embodiment

[0031] Example 2:

[0032] Please see figure 2 The film 3 is wrapped around the flat copper conductor 1, the film 3 is made of a polyimide film with a thickness of 0.04mm, and then the surface of the polyimide film is wrapped on one side with a self-adhesive layer 21 The first mica tape 2, that is, in this embodiment, the film 3 and the first mica tape 2 together constitute the insulator. Wherein, the thickness of the conductor 1 is 1 mm, and the width is 2.5 mm, the thickness of the first mica tape 2 is 0.09 mm, the lamination rate of the first mica tape 2 is 50%, and the rest are the same as the description of Embodiment 1.

Example Embodiment

[0033] Example 3:

[0034] Please see image 3 The encapsulation layer 4 is sintered and bonded outside the flat conductor 1 made of copper with a thickness of 3mm and a width of 10mm, and then is wrapped around the encapsulation layer 4 and bonded with a self-adhesive layer 21 on one surface The first mica tape 2. It can be seen that, in this embodiment, the encapsulation layer 4 and the first mica tape 2 together constitute an insulator combined outside the conductor 1. Among them: the thickness of the first mica tape 2 is 0.08mm, the lamination rate of the first mica tape 2 is 50%, and the encapsulation layer 4 is a composite film coated with fluorine 46 (F46) on one or both sides. The imine film, and the rest are the same as those described in Example 1.

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Abstract

The invention discloses a self-adhesive mica tape winding wire, which belongs to the technical field of motor accessories. The winding wire comprises a conductor and an insulator combined outside the conductor. The insulator comprises a first mica tape wound outside the conductor; a film and the first mica tape which are wound outside the conductor in turn; a packaging layer combined outside the conductor by sintering or hot sealing and the first mica tape wound outside the packaging layer; a second mica tape and the first mica tape which are wound outside the conductor in turn; the second mica tape, a third mica tape and the first mica tape which are wound outside the conductor in turn; the film, the second mica tape and the first mica tape which are wound outside the conductor in turn; or the packaging layer combined outside the conductor by sintering or hot sealing and the second mica tape and the first mica tape which are wound outside the packaging layer in turn. The winding wire is characterized in that the outside lateral surface of the first mica tape is combined with a self-adhesive layer. Most ideally, the self-adhesive property is favorable for the shaping of a coil; and environmental influences are avoided and process steps in a manufacturing process are reduced.

Description

technical field [0001] The invention belongs to the technical field of motor accessories, in particular to a self-adhesive mica tape wrapping wire. Background technique [0002] The structure of the mica tape wrapping wire in the prior art generally has the following several types: the one is to wrap polyimide film or wrap polyester film outside the flat conductor such as copper or copper-clad aluminum, and then wrap the polyimide film on the polyimide Amine film or polyester film is wrapped with mica tape. Because the mica tape wrapping wire of this structure does not have self-adhesive properties, it is not conducive to the shaping of the coil during use, which makes installation and use difficult; the second is to wrap polyimide on the flat conductor of copper or copper-clad aluminum. Amine film, polyester film or mica tape, and then wrap mica tape outside, and then wrap single-layer or double-layer glass filament outside the mica tape, and dip it in paint, add self-adhe...

Claims

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Application Information

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IPC IPC(8): H01B7/04H01B7/08H01B17/62H02K15/04
Inventor 秦宇
Owner 江苏豪威富电气股份有限公司
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