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Preparation method of chlorinated polyethylene rubber with high insulation

A chlorinated polyethylene, high insulation technology, applied in the field of structural improvement, can solve problems such as poor insulation performance, achieve stable product performance and avoid damage

Active Publication Date: 2010-12-01
HANGZHOU KELI CHEM CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The technical problem to be solved in the present invention is to provide a preparation method of high insulating chlorinated polyethylene rubber, which mainly solves the problem that the volume resistivity of chlorinated polyethylene rubber products in the wire and cable industry existing in the prior art is all below 1 ×10 12 In the range of Ω·cm, technical problems such as poor insulation performance

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Example 1: A method for preparing high-insulation chlorinated polyethylene rubber of this example, the steps are:

[0021] a. Add 4,500 kg of water, 11 kg of dispersant, 0.5 kg of emulsifier, and 1.1 kg of peroxide initiator to a 6300 liter reactor, and add 540 kg of powdered high-density polyethylene under stirring until the powder is basically suspended in water;

[0022] b. Heat to make the material temperature reach 65℃, seal the reactor and introduce chlorine gas to react, the total chlorine flow is 585kg; the reaction temperature is 65-130℃, the pressure in the reactor is ≤0.6MPa, and the reaction time is 3.5 hours; after the reaction is over Cool down to remove the excess chlorine in the upper part of the reactor;

[0023] c. Transfer the material to a closed stirring container, wash it repeatedly with water, and add sodium hydroxide to make the pH of the medium between 10-12 and the temperature 70-85℃. After 3 hours, add water to wash off excess sodium hydroxide, and...

Embodiment 2

[0024] Embodiment 2: The preparation method of a highly insulating chlorinated polyethylene rubber of this example, the steps are:

[0025] a. Add 20000 kg of water, 30 kg of dispersant, 2.0 kg of emulsifier, and 5 kg of peroxide initiator to a 25000 liter reactor, and add 2200 kg of powdered high-density polyethylene under stirring until the powder is basically suspended in water;

[0026] b. Heat to make the material temperature reach 70°C, seal the reactor and introduce chlorine gas to react, the total chlorine flow is 2400kg; the reaction temperature is 70-130°C, the pressure in the reactor is ≤0.5MPa, the reaction time is 4 hours; after the reaction is over Cool down to remove the excess chlorine in the upper part of the reactor;

[0027] c. Transfer the material to a closed stirring container, wash it repeatedly with water, and add sodium hydroxide to make the pH of the medium between 10-11 and temperature 70-85℃. After 4 hours, add water to wash off excess sodium hydroxide, ...

Embodiment 3

[0028] Embodiment 3: The preparation method of a high-insulation chlorinated polyethylene rubber of this example, the steps are:

[0029] a. Add 1000kg of water, 1.8kg of dispersant, 0.02kg of emulsifier, and 0.2kg of peroxide initiator to a 1500 liter reactor, and add 100kg of powdered high-density polyethylene under stirring until the powder is basically suspended in water;

[0030] b. Heat to make the material temperature reach 70℃, seal the reactor and introduce chlorine gas to react, the total chlorine flow is 110kg; the reaction temperature is 70-130℃, the pressure in the reactor is ≤0.5MPa, the reaction time is 3 hours; after the reaction is over Cool down to remove the excess chlorine in the upper part of the reactor;

[0031] c. Transfer the material to a closed stirring container, wash it repeatedly with water, and add sodium hydroxide to make the pH of the medium between 10-11 and temperature 70-85℃. After 2.5 hours, add water to wash off excess sodium hydroxide, and the...

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Abstract

The invention relates to a chlorinated polyethylene rubber, in particular to a structural improvement of a preparation method of the chlorinated polyethylene rubber with high insulation, which is mainly used for solving the technical problems that the volume resistivity of chlorinated polyethylene rubber products in the prior art in the wire and cable industry is in the range of 1 multiplied by 1012 omega.cm, and the insulation performance is poorer and the like. The preparation method comprises the following steps: adding high-density polyethylene, a dispersant, an emulsifier and a peroxide initiator into water, and leading the high-density polyethylene to be suspended in the water under the stirring state; heating the mixture, introducing chlorine to carry out chlorination reaction, carrying out full reaction, using the filtering method to separate a chlorinated product from other media, adding the water under stirring, and washing repeatedly; and adding sodium hydroxide, sodium carbonate, sodium bicarbonate and other neutralizers for neutralization, further washing away the excess neutralizers with the water, finally carrying out centrifugation and drying and obtaining a finished product.

Description

Technical field [0001] The invention relates to a chlorinated polyethylene rubber, in particular to the improvement of the structure of a high-insulating chlorinated polyethylene rubber preparation method. Background technique [0002] Chlorinated polyethylene is a polymer synthetic material with excellent comprehensive physical properties. It is mainly used as a special synthetic rubber for PVC impact modification or flame retardant. The industrial manufacturing methods of chlorinated polyethylene include aqueous suspension method, gas phase method, solvent method, etc. Many domestic and foreign companies have adopted the above methods to produce chlorinated polyethylene. Chlorinated polyethylene rubber is used alone or in combination with other rubbers, and has a wide range of applications in rubber products such as waterproofing membranes, wires and cables, flame-retardant hoses, and adhesive tapes. In the application field of chlorinated polyethylene rubber, the application ...

Claims

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Application Information

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IPC IPC(8): C08F110/02C08F8/22
Inventor 孙锦伟刘毓红景伟张水洪
Owner HANGZHOU KELI CHEM CO LTD