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Ultrasonic wave processing method for outer surface of hydraulic cylinder lever with large cylinder diameter

A processing method and ultrasonic technology, which are applied in metal processing equipment, manufacturing tools, turning equipment, etc., can solve the problems that the line tolerance is not easy to meet the requirements, the processing speed of the grinding machine is slow, and the replacement of the grinding wheel is troublesome, so as to achieve easy operation and save processing. Cost, line tolerance easy effect

Inactive Publication Date: 2011-01-12
中煤邯郸煤矿机械有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. After the large-bore hydraulic cylinder rods are processed on the lathe, they must get off the machine and then go on the grinder to process the outer surface, which is troublesome for turnover and transportation;
[0004] 2. When the lathe and the grinder process the work, the benchmarks are different, and the row position tolerance is not easy to meet the requirements;
[0005] 3. The processing speed of the grinding machine is slow, and when the grinding wheel is damaged, it is troublesome and expensive to replace the grinding wheel

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0025] The ultrasonic processing method for the outer surface of large-bore hydraulic cylinder rods is characterized in that it includes the following process steps carried out in sequence:

[0026] (1) Install the ultrasonic tool assembly on the tool holder of the ordinary machine tool. When clamping, ensure that the center height of the head of the ultrasonic tool assembly is consistent with the center height of the machine part. After the clamping is completed, ensure that the ultrasonic tool assembly The axis is perpendicular to the axis of the machine;

[0027] (2) Install the cutter head on the ultrasonic tool assembly and adjust the ball. The adjustment method is: first, fasten the compression flange; then, adjust the radial clearance of the ball, loosen the lock nut, and turn the tool seat , so that the ball is just in contact with the alloy plane of the sub-rod, and then locked with a lock nut to ensure that after the ultrasonic output power switch is turned on, the b...

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PUM

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Abstract

The invention relates to an ultrasonic wave processing method for an outer surface of a hydraulic cylinder lever with a large cylinder diameter, sequentially comprising the following process steps of: installing an ultrasonic wave cutter assembly on a tool rest of a common machine tool; installing a tool bit on the ultrasonic wave cutter assembly and adjusting a ball; verifying whether the tool bit starts oscillation or not after the ball is adjusted; installing a dial indicator on a dial stand after the ultrasonic wave cutter assembly is verified, then pressing down the dial indicator 0.1 mm to a back cover of the ultrasonic wave cutter assembly, and adjusting a dial to a zero position so as to read the static pressure of the ball and the surface of a work-piece; and processing parts. The invention has the advantages of low work-piece processing cost and high production efficiency because of saving the intermediate transfer process of the work-piece, high smooth finish, high rigidity and favorable wear resistance of work-piece surface when the work-piece is processed by utilizing the processing method, fast processing speed, simple cutter replacing, easy operation and low cost after the cutter is damaged; meanwhile line allowance is easily ensured because the localization benchmark of processing a liveware is the same benchmark.

Description

technical field [0001] The invention relates to a processing method for the outer surface of machine parts, in particular to an ultrasonic processing method for the outer surface of hydraulic cylinder rods with a large cylinder diameter, which is applied in the field of mechanical manufacturing. Background technique [0002] At present, there are the following disadvantages when processing the outer surface of large-bore hydraulic cylinder rods with a grinding machine: [0003] 1. After the large-bore hydraulic cylinder rods are processed on the lathe, they must get off the machine and then go on the grinder to process the outer surface, which is troublesome for turnover and transportation; [0004] 2. When the lathe and the grinder process the work, the benchmarks are different, and the row position tolerance is not easy to meet the requirements; [0005] 3. The processing speed of the grinding machine is slow, and when the grinding wheel is damaged, it is troublesome and ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23B11/00C21D7/04
Inventor 张晓峰李玉岭李春英李美岩张秀英党丙侠
Owner 中煤邯郸煤矿机械有限责任公司
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