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Micro-channel reactor and synthetic gas complete methanation method thereof

A microchannel reactor, complete methanation technology, applied in chemical instruments and methods, laboratory utensils, hydrocarbon production from carbon oxides, etc., to ensure stable operation, shorten assembly and deployment time, and ultra-short contact reaction effects

Active Publication Date: 2012-05-16
TSINGHUA UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Complete methanation in microchannel reactors has not been reported

Method used

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  • Micro-channel reactor and synthetic gas complete methanation method thereof
  • Micro-channel reactor and synthetic gas complete methanation method thereof
  • Micro-channel reactor and synthetic gas complete methanation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Prepare a microchannel reactor, which is composed of a reaction channel, a heat transfer channel, a substrate and a pressure-resistant wall; the reaction channel and the heat transfer channel are located in a high-pressure container in parallel, and the dimensions are equal, that is, length × width × height = 5.5cm × 2cm × 0.08cm, NiO loaded on the substrate on the side of the reaction channel is 5g / m 2 ( figure 1 ).

[0020] In a device containing a microchannel reactor ( figure 2 ), at a reaction temperature of 450°C and a system pressure of 3.0MPa, the synthesis gas H 2 The volume ratio to CO is 3.1, and the volume space velocity of the syngas is 40000h -1 , the amount of water entering the heat transfer channel is 5mL / min, and the reaction is carried out, and then the complete methanation performance of the prepared microchannel reactor is evaluated. Through gas chromatography analysis, the conversion rate of CO was 100%, CH 4 The selectivity was 98.7%.

Embodiment 2

[0022] In a device containing a microchannel reactor ( figure 2 ), use the prepared microchannel reactor in embodiment 1, be 450 ℃ at reaction temperature, system pressure is 3.0MPa, synthesis gas H 2 The volume ratio to CO is 3.0, and the volume space velocity of the syngas is 40000h -1 , the amount of water entering the heat transfer channel is 5mL / min, and the reaction is carried out, and then the complete methanation performance of the prepared microchannel reactor is evaluated. Through gas chromatography analysis, the conversion rate of CO was 99.5%, CH 4 The selectivity was 96.5%.

Embodiment 3

[0024] In a device containing a microchannel reactor ( figure 2 ), use the prepared microchannel reactor in embodiment 1, be 450 ℃ at reaction temperature, system pressure is 3.0MPa, synthesis gas H 2 The volume ratio to CO is 3.1, and the volume space velocity of the syngas is 2000h -1 , into the heat transfer channel under the condition of 1mL / min of water, the reaction was carried out, and then the complete methanation performance of the prepared microchannel reactor was evaluated. Through gas chromatography analysis, the conversion rate of CO was 100%, CH 4 The selectivity is 99.5%.

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Abstract

The invention discloses a micro-channel reactor and a synthetic gas complete methanation method adopted by the reactor in the technical field of coal natural gas. The reactor consists of a reaction channel, a heat transfer channel, a baseplate and a withstand pressure device. The synthetic gas with the volume ratio of H2 and CO being 3.0-3.1 is led into the micro-channel reactor, the approximate 100 percent CO conversion is realized under the conditions of 2.0-5.0 MPa, 250-550 DEG C and air speed of 1000-8000 h-1; and the selectivity of CH4 in product gas is more than 98 percent. The method has the advantages of strong heat transfer capacity, high time-space yield, low metal catalyst consumption, small equipment volume and the like.

Description

technical field [0001] The invention belongs to the technical field of coal-to-natural gas, in particular to a microchannel reactor and a method for complete methanation of synthesis gas thereof. Background technique [0002] Carbon monoxide hydromethanation (CO+3H 2 =CH 4 +H 2 O) is a very important process in the chemical industry. It is applied to the removal of trace CO in hydrogen-rich feed gas, the purification of reformed gas for fuel cells, and is also related to Fischer-Tropsch synthesis. Recently, the production of substitute natural gas (SNG) from coal or biomass has attracted much attention from the industry, especially in regions like China that lack natural gas resources. The complete methanation reaction is the main reaction for converting coal-to-synthesis gas into SNG. In the production of industrial substitute natural gas, the H in raw gas 2 The molar ratio to CO is 3.1, slightly above stoichiometric. The methanation reaction is a strong exothermic pr...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J19/00B01L3/00C07C9/04C07C1/04
Inventor 程易田大勇翟绪丽
Owner TSINGHUA UNIV