Compulsive air-cooling lower electrode specially used for resistance projection welding of annular nut

A ring nut and electrode technology, applied in the direction of resistance welding equipment, electrode features, manufacturing tools, etc., can solve the problems of affecting positioning accuracy and welding quality, affecting assembly quality, poor positioning accuracy, etc., to avoid excessive local current, ideal Engineering practicability, effect of reducing adhesion of spatter

Inactive Publication Date: 2011-08-17
重庆平伟科技(集团)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] (1) The positioning accuracy of the coaxiality of the nut and the light hole of the metal plate is poor;
[0004] (2) The versatility is poor, and the nuts of different specifications need to replace the electrodes, which affects the production efficiency;
[0005] (3) Most of the positioning pins are fixed. During welding, under the impact of the upper electrode, the inner thread of the nut and the positioning pin may be damaged, which will affect the positioning accuracy and welding quality;
[0006] (4) Th...

Method used

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  • Compulsive air-cooling lower electrode specially used for resistance projection welding of annular nut
  • Compulsive air-cooling lower electrode specially used for resistance projection welding of annular nut
  • Compulsive air-cooling lower electrode specially used for resistance projection welding of annular nut

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Embodiment Construction

[0018] The shape, structure, material, working principle and usage method of each component involved in the present invention will be further elaborated below by referring to the accompanying drawings and describing specific embodiments.

[0019] The basic structure of the lower electrode involved in the present invention is as follows: figure 1 and figure 2 As shown, three parts including the lower body 1 of the lower electrode holder, the upper body 7 of the lower electrode holder and the electrode cap 8 are all made of chrome-zirconium copper.

[0020] There is a circular electrode seat cavity in the upper part of the lower electrode seat lower body 1, and an insulating gasket 2 is installed in it to isolate the electrical connection with the lower electrode seat lower body 1. The insulating gasket 2 can be made of ceramic material or other insulating materials. The outer side of the cavity of the electrode holder is connected with a ventilation joint to introduce compres...

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Abstract

The invention discloses a compulsive air-cooling lower electrode specially used for resistance projection welding of an annular nut, which comprises three parts consisting of a lower body of a lower electrode holder, an upper body of the lower electrode holder, and an electrode cap. The lower body of the lower electrode holder adopts a combined cooling way of water cooling and compulsive air-cooling; and the upper body of the lower electrode holder and the electrode cap adopt the compulsive air-cooling. The way of compulsive air-cooling through compressed air is adopted to prevent splashes in the nut from damaging threads during welding, improve the service life of the electrode, and reduce the adherence of the splashes. A locating pin is automatically reset through the pressure generated by the compressed air and a spring. A conical locating pin is adopted to improve the locating precision of the nut, and improve the generality of the locating pin when nuts of different diameters are welded. The compulsive air-cooling lower electrode specially used for the resistance projection welding of the annular nut has a simple structure, is convenient to operate, is easy to obtain stable welding quality during welding, and has more ideal engineering practicability.

Description

technical field [0001] The invention belongs to the welding technical field of automobile manufacturing, and relates to a special lower electrode used in the resistance projection welding process of a large ring nut and a metal plate (coated steel plate or carbon steel plate). Background technique [0002] A large number of nuts of various sizes are used in the manufacture of automobile bodies, and a considerable part of them requires welding to connect the nuts with the sheet metal. The welding process adopted not only requires the welded joint to have sufficient torsional strength, but also requires ensuring that the threaded hole and the light hole of the metal plate have a certain coaxiality. This has greater difficulty in actual welding, especially for the welding of large nuts. At present, the resistance projection welding process is mostly used to weld such nuts, which belongs to multi-point projection welding at local positions, and the electrodes are generally in t...

Claims

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Application Information

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IPC IPC(8): B23K11/30B23K11/16
Inventor 王卫生杨晓东罗怡许惠斌
Owner 重庆平伟科技(集团)有限公司
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