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Mixed glycol polyphosphonate compounds

A phosphonate, reaction mixture technology, applied in the field of new polyphosphonate compounds, can solve problems such as limitations

Inactive Publication Date: 2011-08-31
ALBEMARLE CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Water solubility increases scission of the oligomer backbone during high temperature processing, thus limiting application in some polymer systems

Method used

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  • Mixed glycol polyphosphonate compounds
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  • Mixed glycol polyphosphonate compounds

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0060] Preparation of polyphosphonate oligomers from diethylene glycol and bisphenol A (6:1 molar ratio)

[0061] Diethylene glycol (31.8 g, 0.3 mol), bisphenol A (11.4 g, 0.05 mol) and trimethyl phosphite (49.6 g, 0.4 mol) were added to the reaction vessel. The mixture was heated to 150°C in air. A total of 20.7 g of methanol was distilled off from the reaction mixture. The temperature was lowered to 100°C and trimethyl phosphite (5.5 g) was added. After heating at 150°C for 5 hours, 31 The P NMR spectrum shows that the phosphite has been fully converted to the phosphonate. There is no need to add catalysts for Arbuzov-type rearrangement reactions. The reaction mixture was subjected to a vacuum of 5 mm Hg at 120°C for 1 hour to remove volatile components. The residual product was a colorless liquid with an acid number of 0.7 and a hydroxyl number of 12.4.

Embodiment 2

[0063] Preparation of polyphosphonate oligomers from diethylene glycol and bisphenol A (6:1 molar ratio)

[0064] In the scale-up test of Example 1, diethylene glycol (572.4 g; 5.4 mol), bisphenol A (205.2 g; 0.9 mol) and trimethyl phosphite (892.8 g; 7.2 mol) were added to the reaction vessel. The mixture was heated and maintained at 150°C for 7 hours under air. A total of 399.1 grams of methanol was distilled from the reaction mixture. 31 The P NMR spectrum shows that the phosphite has been fully converted to the phosphonate. The condition of this reaction vessel is at 150 DEG C, under the vacuum degree of 2mm mercury column vacuum distillation 1 hour, blow nitrogen 30 minutes, obtain the colorless viscous liquid that acid value is 1.0 and hydroxyl number is 40. The product had a viscosity of 9500 cps.

Embodiment 3

[0066] Preparation of polyphosphonate oligomers from diethylene glycol and bisphenol A (molar ratio 5.8:0.2)

[0067] Diethylene glycol (30.7 g; 0.29 mol), bisphenol A (2.3 g; 0.01 mol) and trimethyl phosphite (43.4 g; 0.35 mol) were charged to the reaction vessel. The mixture was heated at 110°C for 1 hour, the temperature was brought to 90°C and trimethyl phosphite (3.1 g) was added. The mixture was reheated to 120°C for 1 hour. 19.2 g of methanol were collected. Chlorinated toluene (12.1 g, 0.1 mol) was added to the mixture, the temperature was maintained at 120°C for 1 hour, and the temperature was gradually lowered to 60°C after 2 hours of continuous heating at 120°C. After that, methyl iodide (0.5 mL) was added, and the temperature was continued to 120° C. for 3 hours. 31 The P NMR spectrum shows that the phosphite has been fully converted to the phosphonate. At 120° C. and a vacuum of 5 mm Hg, heat to 120° C. for 1 hour to obtain a colorless liquid with an acid va...

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Abstract

New highly-effective non-halogen, low VOC, low fogging, and cost-effective oligomeric polyphosphonate flame retardants for flexible polyurethane foams as well as for other flame retardant applications are described. In addition, methods for the preparation and uses of such new highly effective flame retardants are described. Formula (I).

Description

technical field [0001] The present invention relates to a new type of polyphosphonate compounds, their preparation and the preparation and use of these compounds. Background technique [0002] Over the years, much effort has been devoted to developing an effective, non-halogen, low VOC (volatile organic compound), low fogging, and cost-effective flame retardant for flexible polyurethane foam. The foams are very useful in automotive and furniture applications. Organic compounds (ie, VOCs) that are known to volatilize easily into the environment contribute to the generation of photochemical smog, and may involve some health, safety, and environmental issues. [0003] Commonly owned International Publication No. WO 2008 / 073871 A1 describes certain organic phosphonate oligomers capable of providing flame retardant polyurethane foams with desirable properties. [0004] Alkylphosphonate oligomers with alkylene linkages prepared from phosphite oligomers with alkylene linkages are...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C07F9/40C08K5/00C08K5/5333
CPCC08G79/04C07F9/4084C09K21/12C07F9/40C08K5/5333
Inventor 亚瑟·G·马克特舍恩·曹
Owner ALBEMARLE CORP