A kind of silicon cutting method

A cutting method and technology of silicon material, applied in the direction of fine working devices, stone processing equipment, manufacturing tools, etc., can solve the problems of high wire breakage rate, large TTV, high cost, reduce production cost, reduce consumption, The effect of reducing usage

Inactive Publication Date: 2011-12-07
湖州金科科技有限公司
View PDF6 Cites 11 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in this process, as a consumable, the steel wire is consumed very quickly and can only be used once, which is very expensive
[0004] There are also some crystal cutting processes on the market, which use the steel wire twice, but taking the φ0.12mm steel wire used to cut 8" polycrystalline silicon wafers twice in the polycrystalline cutting machine currently on the market as an example, the steel wire is used in the first cutting. There has been a lot of wear and tear, and the occurrence rate of a series of problems such as high line break rate, many silicon wafer line marks, and large TTV in the second cutting has been greatly increased, resulting in low yield and poor cutting effect in the second cutting

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] A method for cutting silicon material, comprising the steps of:

[0025] a) Fix the silicon block on the workpiece platform of the slicer, wind the wire saw around the guide wheel of the slicer with a tension of 20N;

[0026] b) Start the slicer, the workpiece platform moves the silicon block to the wire saw at a speed of 380mm / min, and at the same time start the guide wheel, and the wire saw moves forward at a high speed of 730m / min driven by the guide wheel;

[0027] c) While the wire saw starts to move, spray mortar on the wire saw through the nozzle of the slicer at a flow rate of 180L / Min, and the mortar includes 50% new liquid + 50% recycled liquid + 80% new sand + 20% recycled sand;

[0028] d) When the silicon block is in contact with the wire saw, the cutting starts. First, the wire saw cuts 100m forward, and then the guide wheel drives the wire saw to change direction. The wire saw cuts backward in the opposite direction; the wire saw cuts backward After 20m,...

Embodiment 2

[0035] a) Fix the silicon block on the workpiece platform of the slicer, wind the wire saw around the guide wheel of the slicer with a tension of 19.5N;

[0036] b) Start the slicer, the workpiece platform moves the silicon block to the wire saw at a speed of 350mm / min, and at the same time start the guide wheel, and the wire saw moves forward at a high speed of 700m / min driven by the guide wheel;

[0037] c) While the wire saw starts to move, spray mortar on the wire saw through the nozzle of the slicer at a flow rate of 178L / Min, and the mortar includes 40% new liquid + 60% recycled liquid + 70% new sand + 30% recycled sand;

[0038] d) When the silicon block is in contact with the wire saw, the cutting starts. First, the wire saw cuts 110m forward, and then the guide wheel drives the wire saw to change direction. The wire saw cuts backwards in the opposite direction; the wire saw cuts backwards After 23m, the guide wheel drives the wire saw to change direction again, and th...

Embodiment 3

[0041] a) Fix the silicon block on the workpiece platform of the slicer, wind the wire saw around the guide wheel of the slicer with a tension of 20.5N;

[0042] b) Start the slicer, the workpiece platform moves the silicon block to the wire saw at a speed of 385mm / min, and at the same time start the guide wheel, and the wire saw moves forward at a high speed of 740m / min driven by the guide wheel;

[0043] c) While the wire saw starts to move, spray mortar on the wire saw through the nozzle of the slicer at a flow rate of 182L / Min. The mortar includes 60% new liquid + 40% recycled liquid + 90% new sand + 10% recycled sand;

[0044] d) When the silicon block is in contact with the wire saw, the cutting starts. First, the wire saw cuts forward for 120m, then the guide wheel drives the wire saw to change direction, and the wire saw cuts backward in the opposite direction; the wire saw cuts backward After 25m, the guide wheel drives the wire saw to change direction again, and the ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
widthaaaaaaaaaa
Login to view more

Abstract

A method for cutting silicon material. When the silicon block is in contact with the wire saw, the cutting starts. First, the wire saw cuts forward for a certain distance, and then the guide wheel drives the wire saw to change direction, and the wire saw cuts backward in the opposite direction; After the wire saw cuts a certain distance backward, the guide wheel drives the wire saw to change direction again, and the wire saw continues to cut forward; the invention wears less steel wire for each cutting, so that the steel wire can be cut multiple times, greatly reducing the The usage of steel wire reduces the production cost.

Description

technical field [0001] The invention relates to a silicon crystal processing method, in particular to a silicon material cutting method. Background technique [0002] In recent years, the production of solar cells, as an emerging industry of environmentally friendly new energy, has been widely welcomed by all walks of life, and the solar photovoltaic industry has developed rapidly. [0003] As a solar cell with relatively mature technology and relatively stable quality, silicon cells are widely used. As the core link of silicon cell production, the crystal cutting technology has a considerable impact on the quality and cost of silicon cells. big impact. At present, the relatively mature crystal cutting technology uses extremely thin steel wires to move at high speed to drive the mortar to rub against the silicon block to achieve the purpose of cutting. However, in this process, as a consumable, the steel wire wears out very quickly and can only be used once, which is very ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B28D5/04
Inventor 潘雪祥
Owner 湖州金科科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products