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Method, system and device for monitoring mechanical structural parts using rfid tags

A technology of RFID tags and mechanical devices, which is applied in the direction of connecting components, mechanical equipment, computer parts, etc., can solve the problems of expensive devices, many environmental resources, and the inability to be widely used, so as to improve safety, ensure personal safety, The effect of reducing the risk of omission

Inactive Publication Date: 2011-12-21
黄晓虎 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Early warning diagnosis and all-weather monitoring of mechanical structures have always been the ultimate goal of equipment safety supervision. However, due to the previous technology, specific sensors must be used for monitoring. These devices are expensive, require too many environmental resources, and cannot be widely used. Generally speaking, in order to achieve all-round monitoring of the above-mentioned equipment and structures, it is likely that the cost for the construction of the monitoring system will far exceed the cost of the equipment itself

Method used

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  • Method, system and device for monitoring mechanical structural parts using rfid tags
  • Method, system and device for monitoring mechanical structural parts using rfid tags
  • Method, system and device for monitoring mechanical structural parts using rfid tags

Examples

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Effect test

Embodiment 1

[0043] An RFID reliability monitoring system provided by Embodiment 1 of the present invention includes a reader and an RFID tag. The RFID tag includes a chip and an antenna element, and the antenna element has at least one breakable area. When the breakable area When broken, the RFID tag becomes useless.

[0044] see figure 1 , shows a schematic structural diagram of the RFID tag in the RFID reliability monitoring system provided by Embodiment 1 of the present invention. figure 1 Also schematically shows the internal circuit structure of the RFID tag (as shown by the black area and lines inside the figure), figure 1 The antenna elements shown in are strip-shaped. Wherein, the positions of the notches indicated by the marks 1, 2 and 3 exemplarily show the positions of the three breakable regions on the antenna element.

[0045] The above-mentioned reader and chip adopt RFID reader and RFID chip, and the chip and the antenna element have a connected line. When there is an op...

Embodiment 2

[0049] Embodiment 2 of the present invention provides a mechanical device with an RFID reliability monitoring system. For the RFID reliability monitoring system, refer to the content in Embodiment 1. At least one breakable area of ​​the RFID reliability monitoring system is fixed on the mechanical device At least one monitoring point that is prone to deformation or movement, when the monitoring point is deformed or moved, the breakable area breaks, and the RFID tag becomes invalid.

[0050] see figure 2 , showing a schematic partial installation of a mechanical device with an RFID reliability monitoring system. The RFID reliability monitoring system is connected to the bolt 8 at the joint of two steel pipes 12 on the mechanical device, such as through the welding point 7. The figure only schematically shows the local structure of the joint of the steel pipe 12. The zigzag mark indicates that part of the length of the steel pipe is omitted here or the part indicated by the ma...

Embodiment 3

[0055] Embodiment 3 of the present invention provides a mechanical device with an RFID reliability monitoring system. For the RFID reliability monitoring system, refer to the content in Embodiment 1. At least one breakable area of ​​the RFID reliability monitoring system is fixed on the mechanical device. At least one monitoring point that is prone to deformation or movement, when the monitoring point is deformed or moved, the breakable area breaks, and the RFID tag becomes invalid.

[0056] The above-mentioned mechanical device can be an independently operated device, or a certain part of an independently operated device. When the mechanical device is a certain part of an independently operated device, it can be installed on the device according to the characteristics of the device. Select different components to be monitored as the above-mentioned mechanical device, such as bolts, nuts, and the like.

[0057] The above-mentioned monitoring points that are prone to deformatio...

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Abstract

The invention discloses a method, system and device for monitoring mechanical structural parts by using RFID tags, which can be used for fixed-length or fixed-shaped fasteners that bear tension, compression, twisting, shearing and other forces in mechanical devices that bear mechanical and motion loads , to monitor. This solution uses RFID tags with customized shapes, and uses the characteristics that the communication status of RFID tags is extremely sensitive to changes in circuit or antenna size and shape, to form a solution to the small displacement, looseness, loss, Real-time perception and detection of fracture and other states can achieve real-time monitoring of the safety status of mechanical devices. By adopting this scheme, the positioning and continuous monitoring of key fasteners or structural parts in the mechanical device can be carried out at low cost, and an alarm can be issued in time to avoid further damage to the faulty structure and cause catastrophic accidents. This solution is suitable for monitoring scenarios of various mechanical devices including heavy-duty mechanical devices involving personal safety.

Description

technical field [0001] The invention relates to the technical field of mechanical structure safety monitoring, in particular to a method for monitoring mechanical structural parts by using RFID tags, an RFID reliability monitoring system and a mechanical device with the RFID reliability monitoring system. Background technique [0002] Mechanical structures are very common in modern society. The reliability of some mechanical structures directly affects the working efficiency of equipment or devices. Sudden damage to some key mechanical structures can lead to loss of function in light cases, or accidents in severe cases, resulting in serious personal injury or death. or environmental disasters, such as: the tower structure of the power and communication system is broken due to bolts, which may cause the tower to be unstable and collapse, resulting in interruption of power and communication; If the block bolt breaks, it may cause the ladle to overturn; if the elevator track fi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06K7/00G06K19/07F16B35/00F16C37/00F16C11/04F16C7/00
Inventor 黄晓虎周宝忠
Owner 黄晓虎
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