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Process method for rapidly developing cast product sample

A process method and product technology, applied in the field of rapid development of casting product samples, can solve problems such as long cycle, and achieve the effect of avoiding human, financial and material resources, shortening production cycle, and reducing investment in product development.

Inactive Publication Date: 2012-01-25
刘天平
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the development of casting products generally needs to go through the steps of drawing review-process design and confirmation-pattern and core box design and confirmation-master mold making-returning pattern and core box blanks-processing mold and core box-trial production or trimming-putting into production and other steps , usually the cycle is very long, mainly focusing on the design and production of the entire mold and core box, especially the production process

Method used

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Experimental program
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Embodiment Construction

[0006] The details and working conditions of the present invention are described in detail. 1. Concurrent engineering is used to produce resin sand or coated sand blanks that are close to the specifications of casting products at the same time as drawing review-process design and determination-pattern and core box design and determination. 2. After the design and determination of the pattern and core box, the prefabricated sand blank is used as the processing object, and the fitter processing or simple mechanical processing is used according to the requirements to make the reverse shape of the pattern on the pattern sand blank, and the core sand blank is processed into sand core required. 3. For casting product samples with more complex structures and shapes, adopt the method of placing them on CNC machinery such as machining centers or engraving and milling machines to process the reverse mold and sand core. 4. For the reverse shape of the processed pattern and the poor surf...

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PUM

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Abstract

The invention discloses a process method for rapidly developing a cast product sample, belongs to the technical field of casting. The technical scheme in the invention is as follows: 1. using a plurality of general devices to manufacture resin sand or coated sand billet similar with cast product specification; 2. making a model inversion on a model sand billet, processing a core sand billet as a required sand core; 3. for the cast product sample with complex structure and shape, using a method for processing the cast product sample with complex structure and shape as the model inversion and the sand core on a numerical control machine such as a machining centre or a carved milling machine; 4. coating the processed model inversion and sand core with bad surface quality by using alcohol-based or water-based paint until meeting the demand; 5. making a pouring and feeding system, combining the model inversion and sand core, pouring to obtain a corresponding cast product sample. The process method effectively shortens the manufacturing period of the product sample and core box, reduces the product development input as much as possible at an early stage, and lays foundation for manufacturing a permanent metal model and core box in the next step.

Description

technical field [0001] The invention relates to a process method for quickly developing casting product samples, which belongs to the technical field of casting. Background technique [0002] At present, the development of casting products generally needs to go through the steps of drawing review-process design and confirmation-pattern and core box design and confirmation-master mold making-returning pattern and core box blanks-processing mold and core box-trial production or trimming-putting into production and other steps , Usually the cycle is very long, mainly focusing on the design and production of the entire mold and core box, especially the production process. In the current highly competitive market environment, the time for customers to provide samples is getting shorter and shorter. Some foreign customers provide drawings today and wish to provide samples tomorrow, and they will be constantly urged by phone, email, and fax. At the same time, there are generally c...

Claims

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Application Information

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IPC IPC(8): B22C7/00B22C7/06
Inventor 王爱丽刘天平
Owner 刘天平
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