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Equal-passage variable-cross-section extruding mold and extrusion forming method for pipes

A technology of extrusion forming and variable cross-section, which is applied in the direction of metal extrusion dies, metal extrusion mandrels, etc., can solve problems such as cracking, affecting the safety and reliability of aircraft pipelines, and insufficient strength, to achieve large deformation and eliminate Effects of Internal Tissue Defects, Material Organization and Performance Improvement

Inactive Publication Date: 2013-10-16
NORTHWESTERN POLYTECHNICAL UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The above-mentioned traditional pipe-making process is difficult to meet the needs of the growing aviation industry. Due to insufficient strength and the influence of deformation texture, cracking will occur during use, which will affect the safety and reliability of aircraft pipelines in severe cases.

Method used

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  • Equal-passage variable-cross-section extruding mold and extrusion forming method for pipes
  • Equal-passage variable-cross-section extruding mold and extrusion forming method for pipes
  • Equal-passage variable-cross-section extruding mold and extrusion forming method for pipes

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Effect test

Embodiment 1

[0031] The equal-channel variable-section extrusion die for pipes proposed by the present invention is suitable for Aluminum, copper and steel pipes with a wall thickness of 1-5mm and a length of 10-50mm are extruded. In the present embodiment, formed pipe material is aluminum pipe, and the diameter of this aluminum pipe is The wall thickness is 2mm and the length is 20mm.

[0032] This embodiment is an equal-channel variable-section extrusion die for pipes, including a male die 1 and a female die 3 . The punch 1 is cylindrical, one end is connected to the clamping and fixed end of the extrusion device, and the other end is the extrusion working end, which is in contact with one end surface of the formed pipe 2; the diameter of the punch 1 is the same as that of the formed pipe 2 , the length of the punch 1 is 1.3 to 1.5 times the length of the pipe 2 to be formed, and in this embodiment, the length of the punch 1 is 1.4 times the length of the pipe 2 to be formed. During...

Embodiment 2

[0039] This embodiment is a method for extruding a pipe using the equal-channel variable-section extrusion die for pipes described in Embodiment 1.

[0040] The diameter of the aluminum tube formed in this embodiment is The wall thickness is 1mm and the length is 20mm.

[0041] When utilizing the prefabricated parts of the present invention, the polyurethane foaming filler is first sprayed into the inside of the pipe to play the role of elastic cushioning and deformation restraint for the deformed pipe, and then the punch is driven by the extrusion equipment, so that the punch is extruded Pipe, so that the pipe passes through the feeding section, deformation section and shaping section of the cavity of the equal-channel variable cross-section extrusion die in sequence. Circular cross-section, and can carry out multi-pass extrusion, and finally form a prefabricated workpiece.

[0042] The method for extruding aluminum tubes and other channels with variable cross-sections pro...

Embodiment 3

[0049] This embodiment is a method for extruding a pipe using the equal-channel variable-section extrusion die for pipes described in Embodiment 1.

[0050] The diameter of the copper pipe formed in this embodiment is The wall thickness is 3mm and the length is 30mm.

[0051] When utilizing the prefabricated parts of the present invention, the polyurethane foaming filler is first sprayed into the inside of the pipe to play the role of elastic cushioning and deformation restraint for the deformed pipe, and then the punch is driven by the extrusion equipment, so that the punch is extruded Pipe, so that the pipe passes through the feeding section, deformation section and shaping section of the cavity of the equal-channel variable cross-section extrusion die in sequence. Circular cross-section, and can carry out multi-pass extrusion, and finally form a prefabricated workpiece.

[0052] The variable cross-section extrusion method for channels such as copper pipes proposed in thi...

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Abstract

The invention relates to an equal-passage variable-cross-section extruding mold and an extrusion forming method for pipes. The equal-passage variable-cross-section extruding forming is adopted, so the extruding forming of the pipes is formed through the twisting shearing deformation and the upsetting deformation on the cross section, and the combination of various deformation modes in one extruding process is realized. The pipe walls are in a strong three-direction press stress state through being limited by die cavities and polyurethane foam filling agents, in the deformation stage of circle-ellipse-circle and ellipse twisting change, materials enter twisting shearing deformation zones of the metal transition regions, the material internal tissues generate rotation and shearing stress under the effect of the shearing stress, the orientation of the material tissue structure is caused, i.e. a new tissue structure is formed, and the material tissue structure under the same deformation degree is improved. The mold and the method have the advantages that deformation degree higher than that of the traditional forming process can be obtained, the strain distribution and the stress distribution inside the pipes are improved, residue casting tissues of the pipes can be favorably crushed, the forms and the distribution of inclusions are changed, and the internal tissue defects of the pipes are eliminated.

Description

technical field [0001] The invention relates to the field of forming metal pipes such as aluminum, copper, steel, etc., in particular to an equal-channel variable-section extrusion die and an extrusion forming method. Background technique [0002] The use of pipe fittings and sleeves is all involved in the fields of aviation, aerospace, automobiles and mechanical equipment. Taking an aircraft as an example, the pipeline system is the lifeline of the aircraft, and its performance directly affects the overall performance of the aircraft. If the engine is compared to the heart of the aircraft, then the pipeline is like the blood vessels of the aircraft. Therefore, it is very important to improve the technical level of the pipeline system to improve the performance of the aircraft. [0003] At present, most metal pipes used in pipeline systems on the market adopt traditional forming methods, and most of them are seamless pipes (Baogang Science and Technology, 2002, 2: 21). The...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21C25/08B21C23/02
Inventor 薛凤梅李付国汪程鹏王磊
Owner NORTHWESTERN POLYTECHNICAL UNIV
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