Unlock instant, AI-driven research and patent intelligence for your innovation.

Mineral wool, its manufacture method and its preparation system

A manufacturing method and technology of a preparation system, applied in the field of mineral wool or slag wool, can solve the problems of reduced production cost, high production cost, and low added value, and achieve the effect of reducing production cost and exempting the coloring process

Active Publication Date: 2012-06-27
云南文山斗南锰业股份有限公司 +1
View PDF3 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although hot charging of blast furnace slag saves some heat energy, it still needs a lot of heat energy to heat and melt the main material in the tempering furnace, which also makes the acidity value of the molten material control lower and more alkaline substances, so that the product has silicic acid Dicalcium Risk
[0005] The inventor found that there are the following deficiencies in the process of research and practice of the prior art: Although the rock wool products produced by using natural raw materials have excellent quality, the production cost is high and the energy consumption is high; Although the slag wool produced by adding acidic materials has been utilized to varying degrees in terms of resources and heat energy, the production cost has been reduced. Although hot charging of blast furnace slag or ferroalloy hot slag liquid saves heat energy, it needs to be heated or melted in the tempering furnace and high temperature furnace. Other materials also require heat energy
In the past, the by-products were treated by quenching silicon-manganese slag hydrothermal solution and carbon-manganese slag hydrothermal solution and providing them to cement plants as raw materials, with extremely low added value.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Mineral wool, its manufacture method and its preparation system
  • Mineral wool, its manufacture method and its preparation system
  • Mineral wool, its manufacture method and its preparation system

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0076] The slag wool is made from silicomanganese slag hydrothermal solution alone.

[0077] The carbon-manganese slag composition and content analysis results and related parameters are shown in Table 2.

[0078] Table 2 Carbon-manganese slag composition and quality content analysis results and related parameters

[0079]

[0080] The carbon-manganese slag hydrothermal liquid is poured into the holding furnace launder through the crane slag bag, and flows into the holding furnace for carbon-manganese slag. The temperature of the carbon-manganese slag hydrothermal solution in the carbon-manganese slag holding furnace is 1420℃, and the static time is 30min, so that the gas in the solution can be discharged and the solid oxides can float. Then, the carbon-manganese slag solution is supplied to the silk-making system through a closed flow channel, and the carbon-manganese slag solution is silk-made to obtain light green slag wool with an acidity of 0.82.

Embodiment 2~18

[0082] The slag wool is made from silico-manganese slag hydrothermal solution and carbon-manganese slag hydrothermal solution.

[0083] The mass percentages of silico-manganese slag and carbon-manganese slag and the analysis results and related parameters after mixing are shown in Table 3.

[0084] Table 3 Mass percentage of silico-manganese slag and carbon-manganese slag, analysis results and related parameters after mixing

[0085]

[0086] The specific production process is as follows:

[0087] a) First, according to the composition ratio in Table 3, the silico-manganese slag hydrothermal solution and the carbon-manganese slag hydrothermal solution are poured into the holding furnace launder through the crane slag bag, and flow into the holding furnace for the silico-manganese slag and the carbon-manganese slag respectively. Holding furnace for slag. The temperature of the holding furnace for silico-manganese slag and the holding furnace for carbon-manganese slag is controlled to ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Bronsted acidityaaaaaaaaaa
Bronsted acidityaaaaaaaaaa
Login to View More

Abstract

The invention discloses a mineral wool, its manufacture method and its preparation system, the method for manufacturing the mineral wool comprises the following steps: providing a silicon manganese slag hydrothermal solution and a carbon manganese slag hydrothermal solution, mixing and melting the silicon manganese slag hydrothermal solution and the carbon manganese slag hydrothermal solution to obtain a mixed melt; processing filament on the mixed melt to obtain the mineral wool. According to the manufacture method of the mineral wool, because the silicon manganese slag hydrothermal solution and the carbon manganese slag hydrothermal solution are in a high temperature state, heat energy can be used with the largest limitation, the color of the obtained mineral wool is naturally formed, the obtained color is permanent, the coloring process can be avoided, and the production cost is reduced.

Description

Technical field [0001] The invention belongs to the technical field of mineral wool or slag wool. More specifically, the invention relates to a slag wool and a manufacturing method and a preparation system thereof. Background technique [0002] There are two main types of ceramic fiber products: rock wool and slag wool. From the source of raw materials, rock wool is mainly made of basalt, diabase, granite and other acidic substances, and is obtained by melting with alkali fluxes such as limestone and dolomite. The main composition of acidic materials such as basalt, diabase, granite, etc. is SiO 2 , Al 2 O 3 . [0003] Among them, SiO 2 It is the structural skeleton of rock wool fiber, which improves SiO 2 The content increases the melt viscosity, which is conducive to fiber extension and improves the chemical stability of the fiber in the atmosphere and humid environment, but SiO 2 If the content is too high, it will be difficult to melt and the fiber will become thick. Al 2 O 3...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C03B37/005
Inventor 张玉林王运正余强张自义高德云杭祖辉张志斌臧建魏霞
Owner 云南文山斗南锰业股份有限公司