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Mineral wool, its manufacture method and its preparation system

A manufacturing method and technology of slag wool, applied in the field of mineral wool or slag wool, can solve the problems of high production cost, reduced production cost, a large amount of heat energy, etc., and achieve the effect of eliminating the coloring process and reducing the production cost.

Active Publication Date: 2015-06-10
云南文山斗南锰业股份有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although hot charging of blast furnace slag saves some heat energy, it still needs a lot of heat energy to heat and melt the main material in the tempering furnace, which also makes the acidity value of the molten material control lower and more alkaline substances, so that the product has silicic acid Dicalcium Risk
[0005] The inventor found that there are the following deficiencies in the process of research and practice of the prior art: Although the rock wool products produced by using natural raw materials have excellent quality, the production cost is high and the energy consumption is high; Although the slag wool produced by adding acidic materials has been utilized to varying degrees in terms of resources and heat energy, the production cost has been reduced. Although hot charging of blast furnace slag or ferroalloy hot slag liquid saves heat energy, it needs to be heated or melted in the tempering furnace and high temperature furnace. Other materials also require heat energy
In the past, the by-products were treated by quenching silicon-manganese slag hydrothermal solution and carbon-manganese slag hydrothermal solution and providing them to cement plants as raw materials, with extremely low added value.

Method used

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  • Mineral wool, its manufacture method and its preparation system
  • Mineral wool, its manufacture method and its preparation system
  • Mineral wool, its manufacture method and its preparation system

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0076] The slag wool is produced by using the silico-manganese slag hydrothermal solution alone.

[0077] The composition and content analysis results and related parameters of carbon-manganese slag are shown in Table 2.

[0078] Table 2 Carbon-manganese slag composition and mass content analysis results and related parameters

[0079]

[0080] The carbon-manganese slag hot liquid is poured into the launder of the holding furnace through the crane hanging slag bag, and then flows into the holding furnace for carbon-manganese slag. Control the temperature of the carbon-manganese slag hot liquid in the carbon-manganese slag holding furnace to 1420°C, and the rest time to 30 minutes, so that the gas in the solution can be discharged and the solid oxide can float up. Then, the carbon-manganese slag solution is supplied to the silk-making system through a closed flow channel, and the carbon-manganese slag solution is processed into silk to obtain light green slag wool with an a...

Embodiment 2~18

[0082] The slag cotton is made by utilizing the silico-manganese slag hydrothermal solution and the carbon-manganese slag hydrothermal solution.

[0083] Table 3 shows the mass percentages of silicon-manganese slag and carbon-manganese slag and the analysis results and related parameters after melting.

[0084] Table 3 The mass percentage of silicon-manganese slag and carbon-manganese slag and the analysis results and related parameters after melting

[0085]

[0086] The specific production process is as follows:

[0087] a) First, according to the composition ratio in Table 3, the silicomanganese slag hydrothermal solution and the carbon-manganese slag hydrothermal solution of various proportions are poured into the launder of the holding furnace through the crane hanging slag bag, and flow into the holding furnace for silicomanganese slag and carbon-manganese slag respectively. Slag holding furnace. Control the temperature of the holding furnace for silicon-manganese sla...

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Abstract

The invention discloses a mineral wool, its manufacture method and its preparation system, the method for manufacturing the mineral wool comprises the following steps: providing a silicon manganese slag hydrothermal solution and a carbon manganese slag hydrothermal solution, mixing and melting the silicon manganese slag hydrothermal solution and the carbon manganese slag hydrothermal solution to obtain a mixed melt; processing filament on the mixed melt to obtain the mineral wool. According to the manufacture method of the mineral wool, because the silicon manganese slag hydrothermal solution and the carbon manganese slag hydrothermal solution are in a high temperature state, heat energy can be used with the largest limitation, the color of the obtained mineral wool is naturally formed, the obtained color is permanent, the coloring process can be avoided, and the production cost is reduced.

Description

technical field [0001] The invention belongs to the technical field of mineral wool or slag wool, and more specifically, the invention relates to a slag wool and its manufacturing method and preparation system. Background technique [0002] There are two main types of ceramic fiber products: rock wool and slag wool. From the source of raw materials, rock wool is mainly obtained from acidic substances such as basalt, diabase, and granite, and is obtained by melting alkaline fluxes such as limestone and dolomite. The main components of acidic substances such as basalt, diabase, and granite are SiO 2 、Al 2 o 3 . [0003] Among them, SiO 2 It is the structural skeleton of the rock wool fiber, and the SiO 2 The content increases the melt viscosity, which is beneficial to fiber extension and improves the chemical stability of the fiber in the atmosphere and humid environment, but SiO 2 If the content is too high, melting will be difficult and the fibers will become thicker....

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C03B37/005
Inventor 张玉林王运正余强张自义高德云杭祖辉张志斌臧建魏霞
Owner 云南文山斗南锰业股份有限公司