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Welding ring containing brazing flux for welding aluminum and aluminum alloy and manufacturing method thereof

A welding ring and flux technology, which is applied in welding equipment, welding medium, metal processing equipment, etc., can solve the problems of poor welding, flux falling off, and flux easy to be affected by moisture, etc., and achieves convenient welding, good activity, and high joint strength Effect

Active Publication Date: 2012-07-04
LICHUANG TAISHAN ELECTRONICS TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The solder prepared by this method will always have a gap when it is made into a tubular solder, so the flux in the solder is easy to be damp and will cause the flux in the middle to fall off, resulting in poor soldering; the flux is in the middle of the solder, which will also make the solder Flux is unevenly distributed in the solder, which will affect the welding effect

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] A flux-containing welding ring for welding aluminum and its alloys, the welding ring is a seamless ring, and the preparation steps of the seamless ring-shaped welding ring are as follows:

[0024] A), buy mass percentage Al:80% in the alloy powder sold in the market; dry and ready for use;

[0025] B), purchased K with a particle size of -20+40 3 AlF 6 -KAIF 4 Eutectic salt brazing flux, ready for use after drying;

[0026] C), the corresponding proportioning mass percentage is: ZnF 2 : 50%; K 2 GeF 6 : 50% of the surfactant is uniformly mixed, pulverized, and sieved to obtain a powder with a particle size of -20+40, which is dried and used for subsequent use;

[0027] D), uniformly mix the systems prepared in steps A, B, and C according to the ratio of 80:19:1, and then vacuum pack them for later use;

[0028] E) Put the prepared solder powder system into a vacuum high-temperature furnace, and sinter at 420-540°C for 30 minutes in a vacuum state to fully melt. ...

Embodiment 2

[0032] A flux-containing welding ring for welding aluminum and its alloys, the welding ring is a seamless ring, and the preparation steps of the seamless ring-shaped welding ring are as follows:

[0033] A), buy mass percent Al: 56% in the alloy powder sold on the market; Si: 14%; Cu: 3%; Zn: 26%; Ag: the powder of 1% alloy system, the granularity of powder should reach- 40+100μm, dried for later use;

[0034] B), purchased K with a particle size of -20+40 3 AlF 6 -KAIF 4 Eutectic salt brazing flux, ready for use after drying;

[0035] C), the corresponding proportioning mass percentage is: ZnF 2 : 40%; K 2 GeF 6 : 20%; SnF 2 : 40% surfactants are evenly mixed, pulverized, and sieved to obtain a powder with a particle size of -20+40, which is dried and used for subsequent use;

[0036] D), uniformly mix the systems prepared in steps A, B, and C according to the ratio of 80:18:2, and then vacuum pack them for later use;

[0037] E) Put the prepared solder powder system...

Embodiment 3

[0041] A flux-containing welding ring for welding aluminum and its alloys, the welding ring is a seamless ring, and the preparation steps of the seamless ring-shaped welding ring are as follows:

[0042] A), buy mass percentage Al: 87% in the alloy powder sold on the market; Si: 11%; Cu: 1%; Zn: 0.9%; Ce: the powder of 0.1% alloy system, the particle size of powder should reach- 40+100μm, dried for later use;

[0043] B), purchased K with a particle size of -20+40 3 AlF 6 -KAIF 4 Eutectic salt brazing flux, ready for use after drying;

[0044] C), the corresponding proportioning mass percentage is: ZnF 2 : 40%; K 2 SiF 6 : 60% of the surfactant is evenly mixed, pulverized, and sieved to obtain a powder with a particle size of -20+40, which is dried and used for later use;

[0045] D), uniformly mix the systems prepared in steps A, B, and C according to the ratio of 77:22:1, and then vacuum pack them for later use;

[0046] E) Put the prepared solder powder system into ...

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Abstract

The invention discloses a welding ring containing brazing flux for welding aluminum and aluminum alloy. The welding ring is a ring, i.e. a seamless ring. The welding ring is made of the materials containing alloy powder, eutectic salt brazing flux and interfacial active agents at a mass ratio of (77-80):(18-22):(1-2). In such a manner, the brazing flux can be uniformly distributed in the welding ring; the welding is convenient; the welding ring, which is stored for a long time, is protected from damp; and the brazing flux powder does not fall off during the welding process.

Description

technical field [0001] The invention relates to the technical field of welding aluminum and its alloys, in particular to a flux-containing welding ring for welding aluminum and its alloys and a preparation method thereof. Background technique [0002] Copper, as a bulk metal, plays a pivotal role in our daily life. It has excellent physical properties, high thermal conductivity and high electrical conductivity, and has been widely used in the electronics and refrigeration industries. However, with the passage of time, the excessive consumption of copper has led to a continuous rise in the price of copper and a gradual shortage of resources, which has brought a lot of pressure on the production cost of the industry. In recent years, with the rapid development of the automobile industry and the refrigeration industry, the demand for copper is also increasing. Finding other metals to replace copper has become the primary problem in the refrigeration industry today. Through ma...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/28B23K35/362B23K35/40
Inventor 梁力强何锡坚范晶波
Owner LICHUANG TAISHAN ELECTRONICS TECH