Fully-automatic semi-spiral energy-saving lamp powder-brushing machine and powder-brushing process thereof

Abstract

The invention belongs to the field of energy-saving lamp manufacturing equipment, in particular to a fully-automatic semi-spiral energy-saving lamp powder-brushing machine and a powder-brushing process thereof. The powder-brushing machine comprises a conveying mechanism and a rotary powder-brushing mechanism, wherein the rotary powder-brushing mechanism comprises an octahedral powder-brushing machine frame, a station disc, a supporting surface, a rotary stepping mechanism and eight operation stations; the supporting surface is fixedly arranged on the octahedral powder-brushing machine frame; the rotary stepping mechanism is provided with the octahedral powder-brushing machine frame and the supporting surface in a connecting way; a rotating shaft of the rotary stepping mechanism is connected with the station disc; the rotary stepping mechanism can drive the station disc to rotate for one station at every action; and eight positioning claws are uniformly arranged on the station disc. The powder-brushing machine is simple and reasonable in structure and convenient to operate, the product qualification rate can be obviously improved, meanwhile, the production efficiency is also improved, and the labor intensity of workers is reduced. A skilled worker can brush about 6,000 lamp tubes every day and the damage rate is 2 percent, but the equipment can brush about 13,000 lamp tubes every day, two pieces of equipment can be managed by one worker, and the damage rate is only 0.03 percent.

Description

technical field [0001] The invention belongs to the field of energy-saving lamp manufacturing equipment, in particular to a fully automatic semi-screw energy-saving lamp powder brushing machine and a powder coating process thereof. Background technique [0002] my country is a big producer of energy-saving lamps, and its output accounts for more than 80% of the global total. Energy-saving lamps are another lighting fixture in the general lighting field after incandescent lamps. Taking the electricity bill that is most concerned by ordinary people as an example, a 10-watt energy-saving lamp consumes 240 degrees less electricity than a 50-watt incandescent lamp with the same effect within a 6,000-hour lifespan, which can save 120 yuan in electricity bills. From the perspective of environmental protection and low carbon, China's current annual lighting electricity consumption is as high as 390 billion kWh. If all incandescent lamps are replaced with energy-saving lamps, 60 bill...

AI Technical Summary

Problems solved by technology

The production quality and yield of energy-saving lamps mainly involve processes such as powder painting, welding and sealing, and vacuuming. The traditional powder painting process in production is purely manual, with phosphor pollution, poor production environment, difficulty in recruiting workers, and extremely low production efficiency. , the management cost is high, and it is easy to cause quality defects in the production process. The product quality depends largely on subjective factors such as the operator's proficiency and work responsibility. It is prone to endless brushing and air leakage caused by glass tube welding. scrapped

In short, the traditional energy-saving lamp manufacturers who mainly paint by hand generally have problems such as high scrap rate, which leads to low production efficiency, increases production costs, and weakens the market competitiveness of products.

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