Ultrasonic flaw detection method of weld joint at U-shaped angle of rib of steel bridge plate unit

A technology of ultrasonic flaw detection and bridge plate, which is applied in the direction of using sound wave/ultrasonic wave/infrasonic wave to analyze solids, etc. It can solve problems such as reflected wave interference, unfavorable ultrasonic detection judgment, and difficulty in ultrasonic detection, so as to ensure manufacturing quality and improve work responsibility. Effect of improving fatigue strength and durability

Inactive Publication Date: 2012-10-10
中铁宝桥(扬州)有限公司
View PDF3 Cites 20 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the thickness of the U rib plate is only 8mm, it is required that the incomplete penetration of the weld seam is not more than 2mm, and no welding leakage is allowed, and the angle between the U rib plate and the bottom plate is different from the normal fillet weld. The normal fillet weld is 90°, and it An obtuse angle greater than 90° forms an obtuse angle, which brings great difficulties to ultrasonic detection. The reflected wave of the defect is seriously interfered by the root of the weld and the reflected wave on the surface. Overlap occurs, which is not conducive to ultrasonic detection and judgment

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Ultrasonic flaw detection method of weld joint at U-shaped angle of rib of steel bridge plate unit
  • Ultrasonic flaw detection method of weld joint at U-shaped angle of rib of steel bridge plate unit

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0020] The following describes the technical solution of the present invention in detail through a best embodiment in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the embodiment.

[0021] like figure 1 As shown, the U-rib fillet weld connects the U-rib surface 1 and the bottom plate 2, the thickness of the U-rib is 8mm, and the angle between the U-rib surface 1 and the bottom plate 2 is greater than 90°.

[0022] An ultrasonic flaw detection method for U-rib fillet welds of steel bridge plate units, comprising the steps of:

[0023] Weld defect detection:

[0024] U rib plate surface 1 is used as the detection surface, RB-2 test block is used as the reference sensitivity calibration test block, and a 2.5~5MHz, K1.5 oblique probe is used for detection;

[0025] The distance amplitude curve and sensitivity are: waste judgment line Φ3×40-4dB, quantitative line Φ3×40-10dB, evaluation line Φ3×40-16dB;

[0026] We...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses an ultrasonic flaw detection method of a weld joint at a U-shaped angle of rib of a steel bridge plate unit. The method comprises the steps of: weld joint flaw detection: using a panel of the U-shaped angle of rib as a detection surface, and adopting an RB-2 test block as a reference sensitivity calibration block and adopting an angle probe of 2.5-5MHz and K1.5 to detect; weld penetration detection: respectively arranging grooves which are different in depths along the thickness direction on an 8mm thick steel plate, wherein the probe is 5MHz9*9K2.5 or 2.5MHz 13*13K2.5 during detection; placing the probe on a reference block to find the maximum reflective signal of each groove and record the equivalent dB values; and making a dB-weld penetration curve through relations between the equivalent dB values and dB values in the corresponding depths of the reference block to judge the actual penetration of the weld joint at the U-shaped angle of rib. The method provided by the invention solves the problems that near surface nondestructive detection is just performed on the U-shaped angle of rib of the steel bridge plate unit by using magnetic powder, and the flaws in the weld joint cannot be detected.

Description

technical field [0001] The invention relates to a detection method for U-rib fillet welds of steel bridge slab units, in particular to an ultrasonic flaw detection method for U-rib fillet welds of steel bridge slab units. Background technique [0002] As the main component of the orthotropic plate of steel bridge, U-rib directly bears the local load of the wheel, and the fillet weld of U-rib is very important for the fatigue and durability of steel bridge. At present, magnetic particle testing is mostly used for the detection of U-rib fillet welds of steel bridge plate units at home and abroad, but magnetic particle testing is only suitable for surface and near-surface defect detection, and cannot detect the penetration depth and internal defects of welds. At present, for the detection of U-rib weld penetration, it is generally verified by anatomical test of welding test plate, and the number of welding test plates is small, and second, it is often different from the actual ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): G01N29/04
Inventor 李军平董旭明车平田建滨章建刘治国
Owner 中铁宝桥(扬州)有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products