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Vacuum brazing tool for water-cooling plate

A water-cooled plate and vacuum technology, applied in auxiliary devices, manufacturing tools, welding equipment, etc., can solve problems such as uneven pressure, long brazing time, and low fixture life, so as to prolong the fixture life and improve brazing efficiency.

Inactive Publication Date: 2013-01-16
SHANGHAI EAGTOP ELECTRONICS TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, high-power power electronic components such as IGBT mainly use water-cooled plates to cool them down, while high-end water-cooled plates mainly use vacuum brazing method. The sealing performance of water-cooled plates is very important to the safety of power electronic components. It is mainly guaranteed by the tooling before brazing and the process method during brazing. At present, the water-cooled plate is mainly assembled by hand before brazing. If this method is used, the assembly quality is uncontrollable, the service life of the tooling fixture is low, and the brazing time of the product is long. , For example, the Chinese invention patent with the application publication number CN102489924A discloses a "a kind of vacuum brazing combined flexible fixture for the core of an aluminum plate-fin heat exchanger", which will cause uneven pressure on the product, and the product The yield is low. If this manual assembly method is used to weld the water-cooled plate, the one-time yield is less than 60%, and there are still defects such as low fixture life and long brazing time.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Such as Figure 1-4 As shown, it is a structural schematic diagram of the water-cooled plate vacuum brazing tooling provided by the present invention, the C-shaped main frame 1 and the mobile trolley 24 that can be pushed into the opening of the C-shaped main frame 1, and the bottom of the mobile trolley 24 is provided with 4 uniformly distributed Caster 25, a cart handle 24 is installed on mobile dolly 24 sides. The mobile trolley 24 is provided with a water-cooled plate vacuum brazing fixture, such as figure 2 As shown, the fixture includes 4 sets of clamping devices and a cover plate 18 , a bottom plate 20 , and a support frame 21 arranged overlappingly from top to bottom. Both the cover plate 18 and the bottom plate 20 are made of graphite, the thickness of the cover plate 18 is 10-15mm, the cover plate 18 is composed of 12 cover plate units arranged in 3*4, and there is 2-3mm between each two cover plate units gap; the thickness of the bottom plate is 40mm, and ...

Embodiment 2

[0033] Welding 800*600*40mm water cooling plate, the surface area of ​​the welding cavity is 48dm 2 :

[0034] The difference from Embodiment 1 is that the cover plate 18 is composed of 6 cover plate units arranged in 2*3. A total of 20 compression springs are placed on the cover plate 18, divided into 5 rows and 4 columns, and a C-shaped pressure plate 16 is placed on each column. .

[0035] Place the cleaned base plate, composite board, fins, and cover plate of the water-cooled plate 19 according to the design requirements, and place the cover plate 18 on the cover plate of the water-cooled plate 19. The size of the cover plate 18 is 300*300*10mm. According to the 4-5 kg ​​load per square decimeter, the output force of the pressing plate needs to be 48-60 kg. The upper limit of the weighing instrument 4 is set to 30 kg. Press the control button 3 on the control electric box 2 to press Block 11 moves left and right to the top of the C-shaped pressure plate 16 that needs to ...

Embodiment 3

[0037] Welding 600*400*25mm water-cooled plate, the surface area of ​​a single welded water-cooled plate cavity is 24dm 2 :

[0038]Two water-cooled plates 19 can be placed on the bottom plate 20, and the base plate, composite plate, fin and cover plate of the cleaned water-cooled plate 19 are placed according to the design requirements. The difference from Embodiment 2 is that the size of the cover plate 18 placed on the cover plate of the water-cooled plate 19 is 400*300*10mm, and a total of 4 cover plate units arranged in 2*52 are laid, and a total of compressed air is placed on the cover plate 18. 16 springs, divided into 4 rows and 4 columns, place a C-shaped pressing plate 16 on each column, calculate the output force of the pressing plate according to the load of 4-5 kg ​​per square decimeter to be 48-60 kg, and set the weighing instrument 4 The upper limit is 30 kilograms, press the control button 3 on the control electric box 2 to move the pressure block 11 left and ...

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Abstract

The invention discloses a vacuum brazing tool for a water-cooling plate. The vacuum brazing tool comprises a movable trolley, wherein a clamping device is arranged on the movable trolley and comprises a bottom board, a cover plate and at least one group of clamping device, wherein the bottom board and the cover plate are vertically superposed; and the vacuum brazing tool is characterized by further comprising a C-shaped main frame, wherein a suspension beam is arranged on the upper part of the C-shaped main frame, a vertical moving device which can move along the direction of the suspension beam is arranged on the lower side of the suspension beam, a pressing block is arranged on the bottom end of the vertical moving device, and at least one load sensor is arranged on the bottom of the pressing block. According to the tool, total press fitting force on the water-cooling plate can be accurately controlled, the press fitting force on each part of the water-cooling plate is basically consistent, and thus, the deformation of each clamp is slight and consistent, the service life of each clamp is prolonged, round hole structures of parts such as the bottom board and a pressing board are beneficial to the internal radiation heat adsorption and heat dissipation of a product in a vacuum brazing furnace, so that the brazing efficiency is improved, after the tool is adopted to weld the water-cooling plate, the once finished product rate can reach above 90%, and the tool can be widely applied to the assembling of the water-cooling plate before the vacuum brazing.

Description

technical field [0001] The invention relates to a vacuum brazing tool, in particular to a vacuum brazing tool for a water-cooled plate. Background technique [0002] At present, high-power power electronic components such as IGBT mainly use water-cooled plates to cool them down, while high-end water-cooled plates mainly use vacuum brazing method. The sealing performance of water-cooled plates is very important to the safety of power electronic components. It is mainly guaranteed by the tooling before brazing and the process method during brazing. At present, the water-cooled plate is mainly assembled by hand before brazing. If this method is used, the assembly quality is uncontrollable, the service life of the tooling fixture is low, and the brazing time of the product is long. , For example, the Chinese invention patent with the application publication number CN102489924A discloses a "a kind of vacuum brazing combined flexible fixture for the core body of an aluminum plate-...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K37/04B23K3/08B23K1/008
Inventor 洪英杰
Owner SHANGHAI EAGTOP ELECTRONICS TECH
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