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Gear processing micro cutting fluid

A kind of cutting fluid and micro-quantity technology, applied in the petroleum industry, lubricating composition, etc., can solve the problems of operators’ health hazards, processing site and environmental pollution, waste of mechanical oil, etc., achieve good corrosion resistance, save usage, prevent The effect of solution deterioration

Active Publication Date: 2014-02-19
上海德润宝特种润滑剂有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Traditional gear processing lubrication and cooling use mechanical oil for shower lubrication, which uses a huge amount, resulting in a large waste of mechanical oil. At the same time, chips and workpieces will take away a large amount of mechanical oil, which will cause huge pollution to the processing site and the environment. , and due to the serious smoke during the processing, it will bring serious harm to the health of the operator and cause serious air pollution

Method used

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  • Gear processing micro cutting fluid
  • Gear processing micro cutting fluid

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Prepare the micro-cutting fluid for gear machining as follows:

[0025] 1. Add 40 kilograms of Breox 50A-140 water-soluble polyether, 4 kilograms of petroleum sodium sulfonate, and 0.1 kilograms of dimethyl silicone oil into the mixer and stir evenly; 2. Add 3 kilograms of sodium chloride and 3 kilograms of thio Sodium sulfate, 1.7 kilograms of sodium tripolyphosphate, and 0.2 kilograms of sodium benzoate were added to the weighed 48 kilograms of water and stirred uniformly; 3. Add the uniformly stirred liquid in 2 to the liquid in 1 and mix and stir for about 60 minutes. Sampling and observation, and packaging after being completely transparent.

Embodiment 2

[0027] Prepare the micro-cutting fluid for gear machining as follows:

[0028] 1. Add 50 kilograms of Henuvarox B20-150 water-soluble polyether, 3 kilograms of sodium petroleum sulfonate, and 0.08 kilograms of dimethyl silicone oil into the mixer and stir evenly; 2. Add 2 kilograms of sodium chloride and 1.6 kilograms of thio Sodium sulfate, 1 kg of sodium tripolyphosphate, and 0.32 kg of sodium benzoate were sequentially added to 42 kg of water and stirred uniformly; 3. Add the uniformly stirred liquid in 2 to the liquid in 1 and mix and stir for about 60 minutes. Sampling and observation, and packaging after being completely transparent.

Embodiment 3

[0030] Prepare the micro-cutting fluid for gear machining as follows:

[0031] 1. Add 54 kg of EmkaroxVG130W water-soluble polyether, 5 kg of sodium petroleum sulfonate, and 0.1 kg of dimethyl silicone oil into the mixer and stir evenly; 2. Add 1.5 kg of sodium chloride, 2 kg of sodium thiosulfate, Add 3 kilograms of sodium tripolyphosphate and 0.4 kilograms of sodium benzoate to the weighed 34 kilograms of water and stir well; 3. Add the uniformly stirred liquid in 2 to the liquid in 1 above and mix and stir for about 60 minutes, take a sample and observe, Pack after being completely transparent.

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PUM

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Abstract

The present invention provides a gear processing micro cutting fluid, which is prepared from the following raw materials, by weight, 40-70% of water-soluble polyether, 3-5% of sodium alkane sulfonate, 1-3% of sodium chloride, 1-3% of sodium thiosulfate, 1-3% of sodium tripolyphosphate, 0.2-0.5% of sodium benzoate, 0.05-0.1% of dimethyl silicone oil, and the balance of water. The gear processing micro cutting fluid has the following characteristics that: good lubricity and good extreme pressure abrasion resistance are provided, a small amount of the micro cutting fluid can meet lubrication cooling requirements of gear processing, and the gear processing micro cutting fluid is mainly matched with the micro lubrication device to be applied in lubrication and cooling in gear hobbing, gear shaping, gear milling, gear planning, gear flashing and other gear processing fields.

Description

Technical field [0001] The invention belongs to the technical field of micro-lubrication, and specifically relates to a micro-cutting fluid for gear processing. Background technique [0002] Traditional gear processing lubrication and cooling use mechanical oil for flushing lubrication, which uses a huge amount, resulting in a large waste of mechanical oil. At the same time, chips and workpieces will take away a large amount of mechanical oil, which will cause huge pollution to the processing place and the environment. , And because of the serious smoke during the processing, it will bring serious harm to the health of the operator and cause serious air pollution. Summary of the invention [0003] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a gear machining micro-cutting fluid suitable for gear machining micro-cutting lubrication systems, which can be used with a micro-lubrication device to replace the original traditional show...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C10M173/02C10N40/22C10N30/12C10N30/06
Inventor 吴启东张乃庆
Owner 上海德润宝特种润滑剂有限公司
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