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Tobacco stem shred preparation method

A technology for cut stems and tobacco stems, which is applied in the fields of tobacco preparation and tobacco stem making, can solve the problems of high energy consumption and complicated processes, and achieve the effects of removing wood gas, simple process and good similarity.

Inactive Publication Date: 2013-04-24
YUNNAN REASCEND TOBACCO TECH GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This treatment method consumes a lot of energy and is complicated

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A method for preparing cut tobacco stems, mainly comprising the following steps:

[0026] (1) Tobacco stem pretreatment: remove impurities from the tobacco stem, and adjust the moisture content of the tobacco stem to 7%;

[0027] (2) Microwave expansion of tobacco stems: use a microwave heater to expand the tobacco stems with microwaves, and the moisture content of the expanded tobacco stems is 3%;

[0028] (3) Moisturize the expanded tobacco stems: evenly spray water on the expanded tobacco stems to regain moisture, and control the moisture content of the tobacco stems after moisture regaining to 20%;

[0029] (4) Tobacco stem rubbing: Shred the rehydrated tobacco stems with a disc mill to obtain shredded stems; disc parameters: number of teeth 40, tooth length 35 mm, tooth width 5 mm, groove width 10 mm, groove depth 5 mm; disc gap 0.05 mm ;

[0030] (5) Cleaning and winnowing of cut stems: use cleaning and winnowing equipment to remove unqualified cut stems, and th...

Embodiment 2

[0036] A method for preparing cut tobacco stems, mainly comprising the following steps:

[0037] (1) Tobacco stem pretreatment: remove impurities from the tobacco stem, and adjust the moisture content of the tobacco stem to 15%;

[0038] (2) Microwave expansion of tobacco stems: use a microwave heater to expand the tobacco stems by microwave, and the moisture content of the expanded tobacco stems is 5%;

[0039] (3) Moisturize the expanded tobacco stems: evenly spray water on the expanded tobacco stems to regain moisture, and control the moisture content of the tobacco stems after moisture regaining to 30%;

[0040] (4) Tobacco stem rubbing: use the double-roller rubbing mechanism to shred the rehydrated tobacco stems to obtain shredded stems; the parameters of the double-roller rubbing machine, the diameter of the spiral roller is 350mm, and the speed is 400r / min;

[0041] (5) Cleaning and winnowing of cut stems: use cleaning and winnowing equipment to remove unqualified cut...

Embodiment 3

[0047] A method for preparing cut tobacco stems, mainly comprising the following steps:

[0048] (1) Tobacco stem pretreatment: remove impurities from the tobacco stem, and adjust the moisture content of the tobacco stem to 20%;

[0049] (2) Microwave expansion of tobacco stems: Microwave expansion of tobacco stems is carried out with a microwave heater, and the moisture content of the expanded tobacco stems is 8%;

[0050] (3) Moisturize the expanded tobacco stems: Spray water evenly on the expanded tobacco stems to regain moisture, and control the moisture content of the tobacco stems after moisture regaining to 40%;

[0051] (4) Tobacco stem rubbing: Shred the rehydrated tobacco stems using a disc mill to obtain shredded stems; disc parameters, number of teeth 150, tooth length 25 mm, tooth width 2 mm, groove width 2 mm, groove depth 3 mm; disc gap 0.30 mm ;

[0052] (5) Cleaning and winnowing of cut stems: Use cleaning and winnowing equipment to remove unqualified cut st...

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Abstract

A tobacco stem shred preparation method includes steps of pretreatment of tobacco stems, microwave expansion of tobacco stems, moisture regaining of expanded tobacco stems, tobacco stem shredding, stem shred screening and winnowing, stem shred feeding, second tobacco shred expansion, stem shred flavoring and the like. The prepared tobacco stem shreds are similar to tobacco shreds in appearance and shape, have the advantages of high filling performance, soft flavor and low stimulation in sensing quality and the like and are good in suitability for smoke.

Description

technical field [0001] The invention belongs to the technical field of tobacco preparation, in particular to the technical field of shredded tobacco stems. Background technique [0002] Tobacco stems account for about 25-30% of the weight of tobacco leaves, and a large amount of tobacco stems will be produced during the cigarette production process. In my country, hundreds of thousands of tons of tobacco stem resources are discarded every year, resulting in waste of resources and environmental pollution. However, high-quality shredded stems can increase the filling value of shredded tobacco, reduce the tar content of smoke, and improve the quality of cigarette products. It is an important component of the cigarette leaf group formula. Therefore, the effective use of tobacco stems to prepare high-quality shredded stems has always been the content of research and discussion in the tobacco industry. [0003] Chinese patent application 200810233445.9 discloses a method for pr...

Claims

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Application Information

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IPC IPC(8): A24B5/00
Inventor 刘春晖刘建林李金华方珣梁乾龙杨彦明段安凌
Owner YUNNAN REASCEND TOBACCO TECH GRP
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