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Antibacterial medical suture and preparation method thereof

A suture and straight line technology, which is applied in the field of antibacterial medical suture and its preparation, can solve the problems of skin tissue dyeing, low adhesion between substrate and coating, and difficult coating processing, so as to prevent wound infection and reduce Application of antibiotics, the effect of accelerating the healing of infected wounds

Active Publication Date: 2015-08-05
珠海拓爱医疗科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Although silver ions have broad-spectrum antibacterial properties, their coating processing is difficult, because the first prerequisite for coating the surface of titanium-nickel memory alloy sutures is to ensure that the shape memory of the sutures is maintained after coating, and the thread body conforms to medical metal sutures. Otherwise, once it loses its memory function or other physical properties change, it will lose the meaning of clinical suture use
Therefore, when using any coating process, it should be considered whether it will affect the change of the physical properties of the substrate. If the electroplating method is used to coat the surface of the titanium-nickel memory alloy suture, there will be pollution such as cyanide and residual substances harmful to the human body.
In addition, the temperature is generally 70-90°C or even higher, and the film layer is too thick, which affects the mechanical structure of the titanium-nickel memory alloy wire, resulting in changes in mechanical elasticity and temperature sensing of the body, which will cause changes in the atomic sequence inside the wire. Lose shape memory performance or deformation; using liquid chemical deposition (LPD), the silver salt produced has certain toxicity and has a staining effect on skin tissue; chemical vapor deposition (CVD), the deposited layer is usually a columnar crystal structure , not resistant to bending, easy to break; using nano-silver coating, the adhesion between the substrate and the coating is low, easy to fall off, easy to enter the human blood microcirculation system and cause unpredictable damage, and cause local argyria and eye problems , the risk of respiratory damage, etc.
[0005] At present, using titanium-nickel memory alloy wire as the substrate, a layer of silver ion plating is deposited on the surface of the substrate to obtain a new medical suture has not been reported.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0025] The antibacterial medical suture according to the present invention uses titanium-nickel memory alloy wire as a base material, and adopts a DC magnetron sputtering method to deposit a silver ion coating on the surface of the base material. The preparation method comprises the following steps:

[0026] 1) Substrate preparation:

[0027] Select the prepared titanium-nickel memory alloy wire, the diameter of the alloy wire is 0.10-0.5mm, the phase transition temperature is 33°C, the shape memory is a straight line, and it is wound on a stainless steel reel. The medical alloy wire conforms to the YY / 0816-2010 pharmaceutical industry standard Regulations: After repeated bending tests and torsion tests (the deflection angle from zero is 40°, the number of bending times is 20, and the number of torsion times is 10), the metal wire should not be broken, and there should be no visible cracks on the surface; mechanical properties: tensile Strength ≤ 400Mpa, elongation ≥ 10%;

[...

Embodiment 1

[0103] An antibacterial medical suture, using titanium-nickel memory alloy wire as a base material, adopts DC magnetron sputtering method to deposit silver ion plating on the surface of the base material, and its preparation method:

[0104] Titanium-nickel memory alloy wire is selected as the base material, the diameter of the wire body is 0.2±0.01 mm, the phase transition temperature is 33°C, the shape memory is a straight line, and the mechanical properties meet the requirements of the YY / 0816-2010 pharmaceutical industry standard: after repeated bending tests and torsion tests , The metal wire should not be broken, and there should be no visible cracks on the surface; the tensile strength is 375Mpa, and the elongation is 19%.

[0105] After removing the stains on the surface of the substrate, place it in the vacuum chamber of the winding continuous DC magnetron sputtering equipment, use high-purity silver as the sputtering target material, adopt the sputtering target struct...

Embodiment 2

[0108] An antibacterial medical suture, which uses titanium-nickel memory alloy wire as a base material, adopts intermediate frequency magnetron sputtering to deposit silver ion plating on the surface of the base material, and its preparation method:

[0109] Titanium-nickel memory alloy wire is selected as the base material, the diameter of the wire body is 0.15mm±0.01, the properties of the base material: the phase transition temperature of the base material is 33°C, and the shape memory is a straight line. The mechanical properties meet the requirements of YY / 0816-2010 pharmaceutical industry standard: After repeated bending tests and torsion tests, the metal wire should not be broken, and there should be no visible cracks on the surface; the tensile strength is 385Mpa, and the elongation is 15%.

[0110] After removing the stains on the surface of the substrate, place it in the vacuum chamber of the winding-type continuous intermediate frequency magnetron sputtering equipme...

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Abstract

The invention discloses an antibacterial medical suture and a production method thereof. A titanium-nickel memory alloy thread is adopted as a base material of the antibacterial medical suture. A silver-ion cladding layer with thickness of 0.1-1 micrometer is deposited on the surface of the base material. The production method includes depositing the silver-ion cladding layer on the base material in winding-type continuous coating equipment by a physical vapor deposition method. The antibacterial medical suture has functions of sterilization and bacteriostasis, and silver ions contact with positions of cuts, wounds and needle holes, so that infection prevention and resistance are realized; the antibacterial medical suture further keeps all properties of existing titanium-nickel memory alloy while having an antimicrobial property, is stable in chemical property, and can meet the requirements on stitching of infected wounds and seborrheic cuts; rejection is avoided during long-term in-vivo implantation, mechanical property is not changed, and the purposes of freeness of trauma, hyperplasia and in-vivo foreign matters are achieved.

Description

technical field [0001] The invention relates to an antibacterial medical suture and a preparation method thereof. Background technique [0002] Ordinary silk suture skin often leaves obvious stitches or even scars on both sides of the incision margin, which not only affects the appearance, but sometimes is accompanied by itching, acupuncture-like pain and other discomforts. To this end, people have carried out various explorations on suturing skin materials. [0003] At present, the hospital clinically uses a medical suture thread made of titanium-nickel memory alloy wire, and one or both ends of the suture thread are connected with suture needles of different specifications and shapes made of stainless steel, such as triangular needles, curved round needles, Straight circular needles, spade needles, etc., use the shape memory function of titanium-nickel memory alloy and the superelasticity after phase transition, suture with intradermal suture method, make the wound butt a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A61B17/06C23C14/16C23C14/22
Inventor 韩永俊
Owner 珠海拓爱医疗科技有限公司
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