A metal mesh belt flexible automatic welding and polishing production line

Abstract

The invention discloses a flexible automatic welding and polishing production line for a metal mesh belt, which is a full-automatic mechanical device used for welding and polishing of contact points of straight heart bones of the metal mesh belt and horseshoe-shaped chain sheets. The production line comprises a feeding chain wheel and a blanking chain wheel which are in synchronously meshed transmission and positioned on the two sides of the metal mesh belt, a positioning extrusion module arranged between the feeding chain wheel and the blanking chain wheel, two polishing modules which are oppositely arranged on the two sides of the transmission direction of the metal mesh belt and two welding robots; the automation of feeding, positioning, extrusion, welding, polishing and discharging operations is realized. The production line is designed according to the electromechanical integration thought, and the flexible design is adopted, so that the automatic welding and polishing of metal mesh belts with different specifications can be realized, the labor cost is reduced, the production efficiency is improved, and the higher processing quality can be ensured at the same time.

Description

technical field [0001] The invention relates to a welding and polishing production line, in particular to a metal mesh belt flexible automatic welding and polishing production line. Background technique [0002] Metal mesh belt is a kind of mesh conveyor belt made of metal material. It has the characteristics of flat mesh surface, high hardness, strong corrosion resistance, high tensile strength, good air permeability, not easy to deform, and durable. It is widely used in food and medicine. , electronics, chemical, glass and other industries processing production lines. my country is a big manufacturing and consuming country of metal mesh belts, but its current production mode is still labor-intensive, with low technical content and low added value. With the rise of labor costs, the appreciation of RMB and other factors, my country's advantage of low-cost manufacturing will gradually lose. Therefore, it is imminent to improve the manufacturing process of metal mesh belts a...

AI Technical Summary

Problems solved by technology

[0005] It can be seen that the current welding and polishing process of metal mesh belts has the following limitations: 1) The degree of automation is low, and the welding quality is unstable

Therefore, if manual welding is used, the influence of human factors is greater, and the welding quality is difficult to guarantee, which will directly affect the transmission stability of the metal mesh belt.

2) Poor working environment and high labor intensity

Operators have to continuously weld and polish hundreds of welds every day, which is very labor-intensive

At the same time, the exhaust gas, dust and dust generated during the welding process seriously endanger the health of welding operators.

3) Labor intensive, difficult to recruit and manage

At present, the processing process of metal mesh belts is labor-intensive. The welding and polishing of metal mesh belts require at least one operator to complete. The labor is simple and repetitive, and the work content is single and lacks humanization.

At the same time, with the rise of labor costs in China, the appreciation of the RMB, and the deterioration of environmental and resource bottlenecks, a series of problems will inevitably arise, such as difficulties in recruitment and management, rising manufacturing costs, and difficulties in completing orders on time.

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