A new large-scale method for preparing silver-containing inorganic antibacterial masterbatches for highly transparent plastics

A large-scale preparation and antibacterial masterbatch technology, which is applied in the field of plastics, can solve the problems of large loaded nano-silver particles, large particle size, and inability to meet the actual requirements of high-transparency plastics, and achieve stable appearance and color, and disperse and protect silver particles. The effect of reunion

Active Publication Date: 2015-12-02
SANHE JINGNA ENVIRONMENTAL PROTECTION TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] According to reports, in 1983, Shinagawa Fuel Co., Ltd. of Japan launched the silver-loaded inorganic antibacterial agent for the first time in the world. It is a loaded zeolite silver-loaded antibacterial agent. 1μm, easy to turn yellow and black during long-term storage and use
[0006] U.S. Patent No. 5,094,847 discloses a preparation method of antibacterial masterbatch, which uses silver-loaded inorganic powder and organic silver compound to prepare antibacterial plastics, but the obtained plastic products must be treated by corona discharge, otherwise there is no antibacterial performance, even if the silver content The same goes for reaching 260-1000ppm
[0007] CN101392065A discloses a preparation method of inorganic antibacterial plastic film, which adopts zirconium phosphate silver-loaded antibacterial agent, the refractive index of zirconium phosphate itself and some polyolefins have a large difference, and the loaded nano-silver particles have a large size and are easy to agglomerate , can not meet the actual requirements of high transparent plastic
This method seems to be easy to operate, but the transfer control operation of nano-silver from the water phase to the oil phase is cumbersome, and the residual water in the alcohol solvent is not conducive to the dispersion of nano-silver in the plastic resin; in addition, simple mixing and drying of the materials The prepared antibacterial masterbatch may encounter problems such as pollution caused by the slow precipitation of residual solvents during storage, oxidation and discoloration of nano-silver directly exposed to the air, etc.
[0009] CN102453273A discloses a kind of antibacterial masterbatch based on guanidinium salt polymer and its preparation method. It uses organic guanidine salt antibacterial agent, which has good compatibility with resin and good material transparency. Large toxicity limits its application in food and medical fields
[0010] Both CN102140199A and CA102219956A disclose a method for preparing polypropylene antibacterial masterbatch by dispersing nano-silver powder in an organic solvent. The big problem in this type of method is that the cost of nano-silver powder is high, and the anti-agglomeration post-processing technology of nano-silver powder is difficult In addition, organic solvents such as n-hexane and n-heptane, which are more toxic, are used in the operation, which will cause environmental pollution
Among them, the use of organic guanidine salt and chitosan will decompose at high temperature, producing toxic and harmful gases, and nano-titanium dioxide and nano-silver oxide powder will also destroy the transparency of PC due to dispersion, agglomeration and refraction problems.

Method used

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  • A new large-scale method for preparing silver-containing inorganic antibacterial masterbatches for highly transparent plastics
  • A new large-scale method for preparing silver-containing inorganic antibacterial masterbatches for highly transparent plastics
  • A new large-scale method for preparing silver-containing inorganic antibacterial masterbatches for highly transparent plastics

Examples

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Comparison scheme
Effect test

Embodiment 1

[0078] Example 1: Preparation of silver-containing inorganic antibacterial masterbatch of the present invention

[0079] Add 0.2 parts by weight of high silver oxide ultrafine powder, 99 parts by weight of PMMA resin, 1 part by weight of composite dispersant (PVPk30 / AClyn201A=1:2), and 0.5 parts by weight of pentaerythritol into the high-speed mixer produced by Zhangjiagang Chuangjia Machinery Co., Ltd. , carry out high-speed mixing and stirring treatment at 1000rpm for 4 minutes to fully knead evenly, and then put it into a large-capacity devolatilization twin-screw extruder produced by Nanjing Lixuan Machinery Equipment Co., Ltd. to melt and extrude at high temperature to obtain granules. Silver-containing inorganic antibacterial masterbatch. The length-to-diameter ratio of the screw is 56:1, the processing temperature is 260-270°C, and the screw speed is 100rpm.

[0080] Using the PMMA antibacterial masterbatch prepared in this example, the method described in this manua...

Embodiment 2

[0081] Example 2: Preparation of silver-containing inorganic antibacterial masterbatch of the present invention

[0082] Add 1.0 parts by weight of silver citrate, 95 parts by weight of PC resin, 3 parts by weight of composite dispersant (PVPk90 / sarin resin 8920=1:2), and 1.0 parts by weight of pentaerythritol stearate into Zhangjiagang Chuangjia Machinery Co., Ltd. In the high-speed mixer produced by the company, high-speed mixing and stirring treatment was carried out at 1500rpm for 3 minutes to fully mix and evenly mix, and then put into a large-capacity devolatilization twin-screw extruder produced by Nanjing Lixuan Machinery Equipment Co., Ltd. for high-temperature melt extrusion Granules to obtain the silver-containing inorganic antibacterial masterbatch. The length-to-diameter ratio of the screw is 56:1, the processing temperature is 270-300°C, and the screw speed is 120rpm.

[0083] Using the PC antibacterial masterbatch prepared in this example, use the method desc...

Embodiment 3

[0084] Example 3: Add 2.0 parts by weight of silver behenate, 96 parts by weight of PC resin, 2.5 parts by weight of composite dispersant (PVPk30 / AClyn295A=1:2), and 1.0 parts by weight of pentaerythritol phosphate into the high-speed mixing machine produced by Zhangjiagang Chuangjia Machinery Co., Ltd. In the machine, carry out high-speed mixing and stirring treatment at 800rpm rotating speed for 4min to fully mix and evenly, and then put it into a reaction type twin-screw extruder produced by Lanzhou Lantai Plastic Machinery Co., Ltd. to melt and extrude at high temperature to obtain granulation. Silver inorganic antibacterial masterbatch. The length-to-diameter ratio of the screw is 58:1, the processing temperature is 260-280°C, and the screw speed is 90rpm.

[0085] Using the PET antibacterial masterbatch prepared in this example, use the method described in this manual to detect, and add the antibacterial samples Escherichia coli (ATCC25922) and Staphylococcus aureus (A...

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Abstract

The invention relates to a novel large-scale method for preparing silver-containing inorganic antibacterial master batches for highly transparent plastics. This method utilizes the ultra-high temperature (260-350°C) processing technology of the plastic itself, and through the principle of chemical pyrolysis of silver salts and oxides, the silver-containing inorganic nano Preparation of antibacterial masterbatch. The silver-containing antibacterial masterbatch prepared by the invention has excellent antibacterial performance, outstanding transparency and safety performance, low production cost, is suitable for large-scale industrial production, and can be widely used in food and medical fields, such as making highly transparent antibacterial baby feeding bottles and fresh-keeping boxes , Medical surgical trays, etc.

Description

technical field [0001] The invention relates to the technical field of plastics. More specifically, the present invention relates to a method for preparing a silver-containing inorganic antibacterial masterbatch for highly transparent plastics, in particular to a preparation process of a silver-containing inorganic antibacterial masterbatch that is simple, low in production cost, and suitable for large-scale production. method. Background technique [0002] Due to the advantages of light weight, good toughness, easy molding, and low cost, plastics are increasingly used instead of glass in modern industry and daily products, especially in optical instruments and packaging industries, and the development is particularly rapid. Plastics used to replace glass are commonly called transparent plastics, among which PMMA (polymethyl methacrylate), PET (polyethylene terephthalate), PC (polycarbonate), PA (polyamide), PPSU (polyphenylene sulfone) or PES (polyether sulfone), etc. Fo...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L33/12C08L67/02C08L69/00C08L77/00C08L81/06C08K13/02C08K3/08C08K3/22C08J3/22
Inventor 李泽国姜虹娟
Owner SANHE JINGNA ENVIRONMENTAL PROTECTION TECH CO LTD
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