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An assembly line and commutator technology, applied in other manufacturing equipment/tools, metal processing machine parts, metal processing, etc., can solve problems such as backward automation equipment, high work intensity, and large personnel mobility
Inactive Publication Date: 2014-03-19
SHANGHAI ZHAOCHENG COMMUTATOR TECH
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[0002] We know that the motor commutator plays a very important role in the DC permanent magnet series motor, but the domestic processing technology has been difficult to break through, and most foreign commutator companies have also transferred to domestic due to the pressure of personnel costs. produce or close
The entire industry that caused the research and development and production of automation equipment for commutators is relatively backward compared with other industries
Moreover, due to the large number of people used in production and the high intensity of work, it puts a lot of pressure on the production cost of the company. Not to mention the high mobility of personnel, it has a great impact on the quality and stability of products.
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[0031] Below in conjunction with accompanying drawing, the present invention is further described:
[0032] Such as figure 1 Shown is the plane layout of the automatic assembly line of the commutator. The working sequence is as follows: manually put the blank workpiece into the automatic rotary feeding machine of the disc, and send the product to the belt line with the rotation of the disc, and grab it through the lifting and translation of the electric cylinder The mechanism puts the product into the polishing process. After each product is polished by the abrasive belt and the steel wire wheel, it enters the reaming process through the delivery slide cylinder. Inner hole detection, good products are sent to the next process, and products with bad inner holes are discharged; after the inner hole inspection is completed, the product enters the hook process after being detected and positioned by the camera; in the hook process, the product needs to be pre-bent three times and f...
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Abstract
The invention relates to an automatic processing assembly line of a reverser. The automatic processing assembly line is characterized in that an automatic rotating disc feeding machine, a loading belt line, an abrasive band polishing mechanism, a steel wire wheel polishing mechanism, an electric cylinder lifting and translating material-taking mechanism, a reaming mechanism, an inner hole detection mechanism, a linear array camera locating mechanism, a pre-hooking mechanism, a final hooking mechanism, a secondary steel wire wheel polishing mechanism, a camera detecting and locating mechanism, a pressure resistant testing mechanism, a long belt line and an automatic tray loader are arranged on a working table; and the mechanisms are sequentially arranged on a table board in a U shape from front to back, a material is loaded from a loading rotary disc firstly, is subjected to abrasive belt polishing, primary steel wire wheel polishing, reaming, inner hole detection, hooking, secondary steel wire wheel polishing and pressure resistant testing, then is conveyed to the automatic tray loader by the long belt line for tray loading, the whole process only requires two workers, one worker performs loading in the rotating disc position, the other worker performs material receiving in the automatic tray loader position, and the operation is simple and reliable.
Description
technical field [0001] The invention relates to an automatic processing line for a commutator, in particular to an automatic processing line for a commutator with simple operation, high work efficiency and high degree of automation. Background technique [0002] We know that the motor commutator plays a very important role in the DC permanent magnet series motor, but the domestic processing technology has been difficult to break through, and most foreign commutator companies have also transferred to domestic due to the pressure of personnel costs. Produce or fail. Compared with other industries, the research and development and production of automation equipment for commutators are relatively backward. Moreover, due to the large number of people employed in production and the high intensity of work, it puts a lot of pressure on the production cost of the enterprise, not to mention the high mobility of personnel, which has a great impact on the stability of product quality. ...
Claims
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Application Information
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