T-shaped guide rail automatic machining process

An automatic processing and guide rail technology, applied in the direction of linear motion bearings, bearings, shafts and bearings, can solve problems affecting production cycle time, manual finishing, product processing surface collisions, bruises, etc., to eliminate surface paint peeling The effect of rusting, improving the workshop environment, and increasing the rigidity of equipment

Active Publication Date: 2014-05-28
长江润发(张家港)机械有限公司
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  • Abstract
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AI Technical Summary

Problems solved by technology

In addition to the above-mentioned defects of rusting and peeling off of the paint on the non-processed surface, this process also has the following defects: first, decentralized independent station production, high labor costs, high logistics costs, high frequency of driving, and increased maintenance costs; Second, decentralized driving and lifting can easily cause collisions and injuries on the product processing surface; third, large back milling in end processing, two parts are processed by one equipment, and the process is concentrated, which affects the overall production takt time ; Fourth, manual finishing, mainly relying on the experience of operators, the quality is unstable, and the rework rate is high; Fifth, manual oiling and filming take up a lot of workshop space and the environment is poor

Method used

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  • T-shaped guide rail automatic machining process

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Embodiment Construction

[0033] In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

[0034] T-shaped guide rail automatic processing technology of the present invention is as figure 1 As shown, the specific steps of the processing technology are as follows:

[0035] (1) rust removal

[0036] The steel shot particles are sprayed onto the surface of the guide rail to remove the scale on the surface of the guide rail, and the iron dust is collected with a dust bag and an environmental protection dust removal device.

[0037] Compared with the traditional wire wheel dust removal, this improves the environment, reduces labor intensity, reduces labor capacity costs (originally changed ...

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Abstract

The invention relates to a T-shaped guide rail automatic machining process. The T-shaped guide rail automatic machining process includes the following steps of removing rust, conducting straightening and twist correcting on the top face of a blank, straightening the side face of the blank, spraying paint on the non-machined face of the blank, conducting guiding and machining, sawing the head, machining the two end faces of a guide rail, conducting automatic finishing, coating antirust oil on the machined face, and conducting film pasting. The step of spraying paint on the non-machined face of the blank in the process is executed in advance, the phenomena that oil stains exist on the surface after machining and paint removing and rusting happen to the surface are eliminated, and after the step of spraying paint on the non-machined face of the blank is executed in advance, the adhesive firmness of paint is increased, and the workshop environment is improved.

Description

technical field [0001] The invention relates to a processing technology of a guide rail, in particular to an automatic processing technology of a T-shaped guide rail. Background technique [0002] For a long time, many customers, especially those in coastal cities, have reported from time to time the problem of internal rust and peeling of the non-processed surface of the guide rail. After continuous analysis of the reasons, it was found that the possible factors were internal rust and paint removal caused by residual cleaning fluid or uncleaned oil stains after the guide rail was machined. For this reason, measures such as changing the type of cleaning liquid, cleaning in sections (cleaning with cleaning liquid first, and then rinsing with natural water heating), and adding an air blowing device at the outlet have been taken to improve. But the enforcement of these measures still can't thoroughly solve the problem of rusting and falling off inside the non-processed surface...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00
CPCB23P15/00F16C29/005
Inventor 余晓英邱江伟蒋铁虎葛春华蒋立
Owner 长江润发(张家港)机械有限公司
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