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Amorphous alloy coating prepared by plasma spraying technology and preparation method thereof

An amorphous alloy and plasma technology, applied in pressure inorganic powder coating and other directions, can solve the problems of limiting the wide application of amorphous alloy coatings, difficulty in preparing amorphous alloy powders, and high cost of amorphous alloy coatings. Effects of high content of amorphous phase, excellent wear resistance and corrosion resistance, excellent wear resistance and corrosion resistance

Active Publication Date: 2016-02-10
江苏先进无机材料研究院
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, the preparation of amorphous alloy powder is relatively difficult, which makes the cost of preparing amorphous alloy coating through amorphous alloy powder higher, which limits the wide application of amorphous alloy coating and is not conducive to the industrialization of this technology

Method used

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  • Amorphous alloy coating prepared by plasma spraying technology and preparation method thereof
  • Amorphous alloy coating prepared by plasma spraying technology and preparation method thereof
  • Amorphous alloy coating prepared by plasma spraying technology and preparation method thereof

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preparation example Construction

[0028] The preparation method of the present invention comprises the following steps:

[0029] 1) Select iron-based polycrystalline alloy powder (Cr(14~18at.%), Mo(14~18at.%), C(5~15at.%), B(5~15

[0030] at.%), P(0~10at.%), Fe(40~50at.%)) as raw materials, and the particle size of the powder is required to be 1~96μm;

[0031] 2) The surface of the substrate has been treated by degreasing-rusting-sandblasting-ultrasonic cleaning-drying;

[0032] 3) Using the atmospheric plasma spraying process, the powder is sprayed onto the surface of the treated substrate;

[0033] The specific process parameters for the preparation of the amorphous alloy coating are shown in Table 1.

[0034] Table 1 Spraying parameters of amorphous alloy coating

[0035]

[0036] *slpm: standard liters / minute gpm: grams / minute.

[0037] In the step (1), the powder needs to be dried before spraying, and the condition is to dry at 100-120° C. for 1-2 hours, and set aside.

[0038] In the step (2), th...

Embodiment 1

[0048] Select Fe with a particle size of 1-48 μm 43 Cr 16 Mo 16 C 10 B 5 P 10 (at.%) (brand SAM6) polycrystalline alloy powder is the raw material for spraying, and the powder appearance is as follows figure 1 shown. Depend on figure 1 It can be seen that most of the powder is spherical or nearly spherical, with smooth surface and good fluidity. The powder was dried at 110°C for 1 hour, and cooled for later use.

[0049] The base material is 316L stainless steel, which is processed into a 40mm×20mm×2mm stainless steel sheet and a Φ60mm×8mm×7mm stainless steel disc, which are used for friction and wear experiments. After sandblasting the surface of the stainless steel, ultrasonically clean it once in absolute ethanol solution for 3 minutes, then dry it at 100°C for 1 hour, and cool it for later use; the pressure of sandblasting is 0.3MPa.

[0050] The powder is sprayed onto the treated 316L stainless steel surface by atmospheric plasma spraying process. The conditions...

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Abstract

The invention relates to an amorphous alloy coating prepared by adopting a plasma spraying technology and a preparation method thereof. According to the preparation method, polycrystal alloy powder taken as a raw material is sprayed onto a pretreated steel substrate material by an atmosphere plasma spraying technology to prepare an amorphous alloy coating, wherein content of an amorphous phase in the amorphous alloy coating can be more than 80%, preferably more than 90%, and grain size of a crystal phase in the amorphous phase in the amorphous alloy coating can be 10-80nm, preferably 10-40nm.

Description

technical field [0001] The invention relates to a preparation of an amorphous alloy coating and a method thereof, in particular to an iron-based amorphous alloy coating and a method thereof prepared by adopting a plasma spraying technology. Background technique [0002] The wear and corrosion of mechanical parts are the main reasons for their failure. Nearly 50% of the mechanical parts failure in the industrial field is caused by wear every year. The scrapped equipment due to metal corrosion also causes great losses to the national economy and social development. Therefore, It is particularly important to develop materials with high wear resistance and high corrosion resistance. [0003] As a new type of material, amorphous alloy has received more and more attention at home and abroad. The internal atomic arrangement of amorphous alloy lacks periodicity and has the characteristics of long-range disorder and short-range order. Since there are no crystal defects such as grai...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C24/02B22F1/00C22C45/00
Inventor 张欢谢有桃黄利平郑学斌陈光
Owner 江苏先进无机材料研究院