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A coil-changing biaxial multi-layer weft-lined fabric and weaving method

A weft knitted fabric, biaxial technology, applied in weft knitting, textiles, papermaking, knitting and other directions, can solve the problems of insufficient deformability, difficult shape fixation, poor unfolding uniformity, etc. Guaranteed roll uniformity, time and cost savings

Active Publication Date: 2016-04-20
TIANJIN POLYTECHNIC UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] (1) The oblique cutting process is relatively cumbersome. There are many prepreg joints formed by the oblique cutting process, and the material loss is serious. At the same time, the deformation ability of the woven fabric after oblique cutting at 45° is difficult to control
[0005] (2) The weaving process of deformed fabrics mixed with various fibers (weft knitting) is complicated, the controllability of deformation is poor, the deformation dimensional stability is poor, and the uniformity of expansion is poor
[0006] (3) Warp-knitted biaxial fabrics are restricted by warp-knitted coils that are not easily deformed, and there are problems such as irregular deformation during the winding process, difficulty in fixing the shape after laying, and insufficient deformation capacity.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • A coil-changing biaxial multi-layer weft-lined fabric and weaving method
  • A coil-changing biaxial multi-layer weft-lined fabric and weaving method
  • A coil-changing biaxial multi-layer weft-lined fabric and weaving method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] Design a four-gradient two-coil-changing-coil biaxially multi-layered weft knitted fabric (see figure 1 and Figure 8 ).

[0042] The binding yarn is 11.2tex glass fiber × 8 strands, the weft-lining yarn and the warp-lining yarn are both 6K T300 carbon fiber, the warp-lining layer is 1 layer, the warp-lining yarn is 4, the warp-lining density is 12 threads / inch, and the weft-lining yarn The number of layers is 2 layers, the density of weft-inserted yarns is 12 / inch, and the fabric width is 34mm. Among them, the width of the first gradient area with interlaced warp yarns is 8.5mm, and the second gradient, third gradient and fourth gradient without interlaced warp yarns The area widths are all 8.5 mm, and the sum of the area widths from the second gradient to the fourth gradient area of ​​the unlined warp yarn is 25.5 mm.

[0043] Concrete weaving implementation steps are:

[0044] (1) Arrangement of needles: From left to right, the knitting needles with different butt...

Embodiment 2

[0048] Design a four-gradient three-coil variable-coil biaxial multi-layer weft knitted fabric (see figure 2 and Figure 8 ).

[0049] The binding yarn is 11.2tex glass fiber × 8 strands, the weft-lining yarn and the warp-lining yarn are both 6K T300 carbon fiber, the warp-lining layer is 1 layer, the warp-lining yarn number is 6, the warp-lining yarn density is 12 threads / inch, and the weft-lining yarn The number of layers is 2 layers, the density of inserted weft yarns is 12 / inch, and the fabric width is 50.8mm. Among them, the width of the first gradient area with lined warp yarns is 12.7mm, and the second gradient, the third gradient and the fourth gradient without lined warp yarns The widths of the gradient regions are all 12.7 mm, and the sum of the widths of the second gradient to the fourth gradient regions of the unlined warp yarn is 38.1 mm.

[0050] Specific implementation steps:

[0051] (1) Arrangement of needles: From left to right, the knitting needles with ...

Embodiment 3

[0055] Design a four-gradient four-coil-changing-coil biaxial multi-layer weft knitted fabric (see image 3 and Figure 8 ).

[0056] The binding yarn is 11.2tex glass fiber × 8 strands, the weft-lining yarn and the warp-lining yarn are both 6K T300 carbon fiber, the warp-lining layer is 1 layer, the warp-lining yarn number is 8, the warp-lining yarn density is 12 threads / inch, and the weft-lining yarn The number of layers is 2 layers, the density of inserted weft yarns is 12 / inch, and the fabric width is 67.6mm. Among them, the width of the first gradient area with lined warp yarns is 16.9mm, and the second gradient, the third gradient and the fourth gradient without lined warp yarns The widths of the gradient regions are all 16.9 mm, and the sum of the widths of the second gradient to the fourth gradient regions of the unlined warp yarn is 50.7 mm.

[0057] Specific implementation steps:

[0058] (1) Arrangement of needles: From left to right, the knitting needles with di...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses transformation coil biaxial multilayer lining yarn weft knitting fabric and a knitting method. The fabric comprises 1+1 rib stitches, lining weft yarn and lining warp yarn. The 1+1 rib stitches are formed by bending binding yarn into circles through a knitting needle in a knitting area and then threading the circles in a sleeved mode; the lining weft yarn is arranged in the upper surface layer and the lower surface layer of the fabric in a parallel and straight mode in the horizontal line direction of the 1+1 rib stitches, and the lining warp yarn is arranged in the middle of two sets of lining weft yarn in a parallel and straight mode in the column direction of the 1+1 rib stitches. The fabric has the high deformation capacity in the specific direction, and meets the requirement for large deformation needed by the inclined winding forming process of the fabric, and the requirement of inclined winding fabric for the strength in the inclined winding forming process and the requirement for deformation of a fan-shaped unfolding area; the knitting method suitable for the fabric has the advantages of being simple in process, low in cost, free of pollution and high in product quality, and automatic production of complete electric control can be achieved.

Description

technical field [0001] The invention relates to knitting and weft knitting technology, in particular to provide a coil-changing biaxial multi-layer weft knitting fabric and a weaving method, belonging to the field of advanced textile technology. Background technique [0002] At present, more and more attention has been paid to the oblique winding forming process. It mainly adopts a kind of fan-shaped fabric, and keeps the fabric and the main axis of the mandrel at a certain angle, and winds it on the mandrel to form the required product. Products prepared by this process are mostly used in aerospace, military equipment, industrial engineering and other fields, such as artificial satellites, solid rocket motors, high-pressure vessels, pipelines, etc. When winding according to the specific curved surface of the mandrel, especially on the curved surface of the cone and truncated cone, the fabric should have the ability to fan out and deform continuously under the premise of avo...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D04B1/10
Inventor 刘梁森齐业雄杨彩云李嘉禄
Owner TIANJIN POLYTECHNIC UNIV