A two-stage bioheap leaching method for secondary copper sulfide ore

A technology for copper sulfide ore and bioreactor, applied in the field of hydrometallurgy, can solve the problems of inefficient leaching, inability to utilize heat, low leaching efficiency, etc., and achieve the advantages of improving comprehensive utilization rate, easy control of process parameters, and reducing operating costs. Effect

Active Publication Date: 2015-11-18
INST OF PROCESS ENG CHINESE ACAD OF SCI
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Problems solved by technology

This technology started from the TL process developed and applied in Chile in the 1980s. The characteristics of this process include agglomerate, acid aging and thin layer heap leaching, etc.; the leaching process uses lower acidity (pH=1.8) and high iron concentration ( 2~3g / L), resulting in the inability of the first-stage leaching of chalcocite to be efficient; the use of single-layer heap leaching cannot utilize the heat released by the oxidation of sulfide in the ore, resulting in a low temperature of the ore heap. The second stage of chalcocite is different from other Leaching of refractory copper minerals cannot be performed efficiently
At present, most of the secondary copper sulfide bioheap leaching mines that have been put into production in the world follow the Chilean TL process, which generally has prominent problems such as low leaching efficiency, long leaching cycle and high-grade leaching residue. To achieve 80% copper leaching rate requires leaching for 12-18 month

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  • A two-stage bioheap leaching method for secondary copper sulfide ore

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Embodiment 1

[0031] The copper grade in a certain secondary copper sulfide ore is 0.42%, and the copper minerals are mainly chalcocite and copper blue, containing a small amount of refractory copper minerals, such as chalcopyrite and chalcopyrite; the content of pyrite is relatively high ( 5-9%), copper minerals and pyrite are closely symbiotic; gangue minerals are mainly quartz, and the content of acid-consuming gangue is low.

[0032] In the mine's two-stage bioheap leaching industrial test, the mined ore was broken to P 80 =50mm, the crushed ore is transported to the storage yard for the first layer of stacking; using the stacking stacking method, a total of 3 layers are built, and the height of each layer is 8m. The acid pit water (acid mine water) produced by this mine is used to prepare the spray liquid required for the first stage leaching. The concentration of sulfuric acid in the spray liquid is 20-25g / L, Fe 3+The concentration is 15-20 / L, and the spray liquid is stored in the fi...

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Abstract

Method for two-stage bioleaching of secondary copper sulfide ore, comprising the following steps: 1) feeding secondary copper sulfide ore, after crushing, to a leach pad to build a heap and performing the first stage of leaching, until 40% to 50% copper is leached from the last layer of ore, wherein the concentration of sulfuric acid in a spray solution is greater than or equal to 20 g / L, and the concentration of Fe3+ is greater than or equal to 15 g / L; 2) performing the second stage of leaching on the secondary copper sulfide ore leached from the first stage of leaching in step 1), using a 1.2<pH<1.5 spray solution, and when the temperature of the leached solution is lower than 45°C, reducing spray intensity; 3) a mixed leachate from the first stage of leaching and the second stage of leaching undergoing extraction, stripping, and electrodeposition to obtain cathodic copper. The technique of the method is simple, its process parameters are easy to control, the method effectively facilitates leaching of secondary copper sulfide ore, and significantly lowers the leached copper slag grade, effectively improving overall resource utilization.

Description

technical field [0001] The invention relates to the field of hydrometallurgy, in particular to a two-stage bioheap leaching method for secondary copper sulfide ores. Background technique [0002] At present, nearly 20 mines in the world have used the bioheap leaching-extraction-electrodeposition process to treat secondary copper sulfide ore. It has a history of industrialization for nearly 30 years, showing significant advantages such as low cost and low energy consumption. It has become a The preferred process for secondary copper sulfide ore; my country's first 10,000-ton biological copper extraction mine was put into production at Zijinshan Copper Mine at the end of 2005. It not only utilizes low-grade resources that are difficult to utilize by traditional processes, but also obtains good economic benefits. This technology started from the TL process developed and applied in Chile in the 1980s. The characteristics of this process include agglomerate, acid aging and thin la...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22B15/00C22B3/18
CPCC22B15/0067C22B3/18Y02P10/234Y02P10/236Y02W30/54Y02P10/20
Inventor 阮仁满
Owner INST OF PROCESS ENG CHINESE ACAD OF SCI
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