Supercharge Your Innovation With Domain-Expert AI Agents!

Method for manufacturing ring gauge convenient to use with GCr15 as base material

A manufacturing method and ring gauge technology, applied in the manufacturing process of measuring tools, to achieve the effects of weight reduction, detection accuracy and reliability, service life and convenience of use

Inactive Publication Date: 2014-10-29
CHENGDU HENGTONG ZHAOYE PRECISION MACHINERY
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the prior art, the main component used for piston ring size detection is the ring gauge. In the whole process from the piston ring profiling process to the finished product inspection, there are no other measuring tools for the process of using the ring gauge and the type of specifications of the ring gauge required. Comparable with it, good ring gauge quality is a solid foundation for guaranteeing the deviation of piston ring closed gap

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] An easy-to-use ring gauge manufacturing method using GCr15 as the base material, including sequential blank blanking, mechanical processing, heat treatment, end face processing, and inner and outer circle fine grinding. The mechanical processing includes sequential blank side annular groove turning, Annular groove brass filling, brass steel word punching, blank inner circle and outer circle processing, the material of the blank is GCr15, the heat treatment includes high-temperature quenching and low-temperature tempering in sequence, and the temperature of the high-temperature quenching is Any value between 850°C and 875°C, the high-temperature quenching time is not less than 2 hours, the tempering temperature of the low-temperature tempering is any value between 165°C and 175°C, the low-temperature tempering time is not less than 3 hours, the blank blanking There is also a forging step between the machining process.

[0017] The ring gauge manufacturing method provided...

Embodiment 2

[0020] This embodiment is further limited on the basis of Example 1. In order to form a friction-reducing layer and an anti-corrosion layer with self-lubricating properties on the outside of the ring gauge, to further ensure the service life of the ring gauge obtained in the present invention, the inner and outer The round fine grinding step is followed by a phosphating step.

[0021] The phosphating treatment step is to place the product obtained in the inner and outer circle grinding steps in a phosphating solution whose ratio of free acidity to total acidity is 1: (9-10), and the temperature of the phosphating solution is 60°C In the range of 70°C, the phosphating time is 13 to 20 minutes.

[0022] The phosphating treatment step is to place the product obtained in the inner and outer circle grinding steps in a phosphating solution whose ratio of free acidity to total acidity is 1: (10-12), and the temperature of the phosphating solution is 50°C In the range of 60°C, the ph...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a method for manufacturing a ring gauge convenient to use with the GCr15 as a base material. The ring gauge manufacturing method includes the step of blank blanking, the step of machining, the step of heat treatment, the step of end face machining and the step of inner and outer circle accurate grinding in sequence. The step of machining includes the blank side face ring-shaped groove turning, annular groove brass filling, brass steel letter printing, and blank inner circle and outer circle machining in sequence. The blank is made of the GCr15. The step of heat treatment includes high-temperature quenching and low-temperature tempering in sequence, the temperature of high-temperature quenching is any numerical value from 850 DEG C to 875 DEG C, the high-temperature quenching time is not less than 2 h, the tempering temperature of low-temperature tempering is any numerical value from 165 DEG C and 175 DEG C, and the low-temperature tempering time is not less than 3 h. The step of forging exists between the step of blank blanking and the step of machining. According to the technology, a ring gauge which is longer in service life and more convenient to use can be conveniently obtained, the detection cost of the piston ring can be easily reduced, and the detection precision, reliability and efficiency of the piston ring can be easily improved.

Description

technical field [0001] The invention relates to a manufacturing process of a measuring tool used for dimension detection, in particular to an easy-to-use ring gauge manufacturing method using GCr15 as a base material. Background technique [0002] As one of the key parts of the engine, the performance and quality of the piston ring directly affect various technical and economic indicators of the engine, and the closing gap of the piston ring is one of the main technical parameters affecting the sealing performance of the engine. Since the air leakage of engines of different types and structures through the closed gap of the piston ring is about 0.3% to 1.8% of the intake air, in order to reduce the air leakage, it is necessary to minimize the closed gap of the piston ring. In the existing standards It is generally stipulated that the maximum limit tolerance of the closed gap is 0.3mm. With the continuous improvement of engine performance, such as the supercharged engine who...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/06
CPCB23P15/00G01B3/34
Inventor 吴光武
Owner CHENGDU HENGTONG ZHAOYE PRECISION MACHINERY
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More