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Metal anticorrosive coating layer for pressure container under working condition of high salt content and preparation method thereof

A pressure vessel, metal anti-corrosion technology, applied in the direction of metal material coating process, coating, etc., can solve the problems of large porosity, low base metal bonding strength, corrosion resistance performance manufacturing process and economic limitations, etc., to reduce porosity. rate, the effect of improving the bonding strength

Active Publication Date: 2014-12-17
BC P INC CHINA NAT PETROLEUM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Existing metal thermal spraying materials are widely used as metal coatings with anti-corrosion and wear-resistant functions on structural parts such as steel structures and impellers; The disadvantages such as low metal bonding strength (generally below 80MPa) limit the popularization and application of pressure vessels.
Under the extremely severe corrosion conditions with high salt content, the use of composite plate materials or pure materials with better corrosion resistance and expensive price for medium-thick-walled vessels is limited by the manufacturing process and economy

Method used

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Embodiment Construction

[0012] A metal anti-corrosion coating for pressure vessels under high salt-containing conditions, the metal powder used is 60 nickel-iron R200 alloy powder (R200-60 for short), including: 64-66% Ni, 10-12% Cr, 0 ~0.1% C, 0~0.01% S, 0~0.01% P; 16~18% Fe, 2.0~3.5% B and Si. The metal powder is produced by the gas atomization method, the shape is spherical or nearly spherical, the particle size is 150-500 mesh, and it is suitable for flame spraying.

[0013] The present invention also provides a method for preparing a metal anti-corrosion coating for a pressure vessel in a high-salt working condition, comprising the following steps:

[0014] Step 1: Select Metal Powder and Abrasive

[0015] (1) The metal powder is 60 nickel-iron R200 alloy powder (referred to as R200-60), including: 64-66% Ni, 10-12% Cr, 0-0.1% C, 0-0.01% S, 0 -0.01% P; 16-18% Fe, 2.0-3.5% B and Si. The metal powder is produced by the gas atomization method, the shape is spherical or nearly spherical, the part...

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Abstract

The invention discloses a metal anticorrosive coating layer for a pressure container under a working condition of high salt content and a preparation method thereof. Metal powder adopted by the anticorrosive coating layer comprises 64-66% of Ni, 10-12% of Cr, 0-0.1% of C, 0-0.01% of S, 0-0.01% of P, 16-18% of Fe, 2.0-3.5% of B and Si. The metal anticorrosive coating layer has the following benefits: the coating layer material can satisfy the requirement on the material self-fluxing nature from the inductive brazing remelting; the metal anticorrosive coating layer is prepared through a novel process of thermal spraying and inductive brazing remelting, so that the corrosion requirement under the working condition of high-salt content natural gas is satisfied, the bonding strength between the coating layer and a substrate is largely improved, and the porosity of the coating layer is reduced; and the metal anticorrosive coating layer is a novel economic anticorrosive material capable of resisting the working conditions of high salt content and strong corrosion and capable of being popularized in the pressure container.

Description

technical field [0001] The invention relates to a metal anticorrosion coating for pressure vessels under high salt corrosion conditions and a preparation method thereof. Background technique [0002] Existing metal thermal spraying materials are widely used as metal coatings with anti-corrosion and wear-resistant functions on structural parts such as steel structures and impellers; The disadvantages such as low metal bonding strength (generally below 80MPa) limit the popularization and application of pressure vessels. Under the conditions of high salt content and extremely severe corrosion, the use of composite plate materials or pure materials with better corrosion resistance and expensive price for medium-thick-walled vessels is limited by the manufacturing process and economy. Therefore, there is an urgent need to find an economical corrosion-resistant coating and its preparation method that can withstand high salt and strong corrosion conditions and can be widely used o...

Claims

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Application Information

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IPC IPC(8): C22C19/05C23C24/10
Inventor 雒定明常泽亮施辉明张庆春谢兵李循迹王福善古剑飞焦建国雒贝尔高兴姜泉
Owner BC P INC CHINA NAT PETROLEUM CORP