Automatic zipper material counting device

Abstract

The invention belongs to the technical field of zipper production and processing and relates to an automatic zipper material counting device. A fixing support with a folding detection mechanism arranged in the center is welded to one end of a main rack, a transmission wheel and an entering material guide wheel are arranged on a fixing support with an entering material ring welded to the top end, a main driving mechanism and an auxiliary driving mechanism which are connected and driven by a driving motor are adjacent to each other, a control unit is electrically connected with and controls the driving motor to rotate or stop, a counting detection disc is arranged on the auxiliary driving mechanism, the counting detection disc is parallel to and corresponds to a counting detection switch fixed to the main rack, the counting detection switch is in electric information connection with the control unit, counting data are displayed through a display screen, a protecting cover is arranged on the periphery of the counting detection switch and on the periphery of the counting detection disc, a material lack and counting control mechanism electrically connected with the control unit and the counting detection switch is arranged between the auxiliary driving mechanism and the main driving mechanism. The automatic zipper material counting device is simple in structure, reliable in principle, scientific in design, stable in operation, accurate in data and low in cost.

Description

Technical field: [0001] The invention belongs to the technical field of zipper production and processing, and relates to an automatic counting device for zipper materials, which can realize rapid statistics and display of material supply, so as to provide accurate data basis for normal production of zippers and avoid material shortage or backlog. Background technique: [0002] As zippers play more and more important roles in people's daily life, the degree of automation of the zipper industry is also getting higher and higher. In the production process of zippers, due to the variety of various orders, most production lines use small Batch and multi-type production methods bring great difficulties to data statistics in the production process. Most of the existing technologies use manual statistics, but due to human factors such as negligence, there are often excessive and / or short Especially when there are a large number of orders of different types in the peak production sea...

AI Technical Summary

Problems solved by technology

[0002] As zippers play more and more important roles in people's daily life, the degree of automation of the zipper industry is also getting higher and higher. In the production process of zippers, due to the variety of various orders, most production lines use small Batch and multi-type production methods bring great difficulties to data statistics in the production process. Most of the existing technologies use manual statistics, but due to human factors such as negligence, there are often excessive and / or short Especially when there are a large number of orders of different types in the peak production season, it will not only consume a lot of manpower and material resources, but also make it difficult to ensure the accuracy and reliability of counting; in order to solve this technical problem and achieve accurate and fast material statistics, It is necessary to study and design a material statistics and counting equipment suitable for the zipper production process, in order to improve the processing capacity of the entire production line, save manpower and processing time, and realize the accuracy of various orders, avoiding a large amount of inventory, so as to realize the benefit maximize

In the prior art on the market, the counting equipment and methods for zipper production are all single-function, or the degree of automation is not high, or the accuracy is not enough. For example, a chain tooth number counting device disclosed in Chinese patent 201320151134. With the cooperation of the visual recognition system, the number of chain teeth on the nylon chain blank can be counted. The device has a single function and fuzzy data, and can only realize a rough statistics of the number of chain teeth; a zipper counting method disclosed in Chinese patent 200610108263.X, This method is purely based on the counting rules of probability statistics, and realizes the counting of zippers through simple estimation, which is not only poor in accuracy, but also not high in practicability; therefore, the present invention seeks to design a novel, multi-functional automatic counting device for zipper materials, which can not only realize Material transfer statistics and high-quality and defective product statistics, and can stop counting and stop the host machine as a whole when there is a shortage of materials or failures, so as to improve production efficiency and save costs

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