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Automobile bumper color registration and spraying process

A bumper and bumper cover technology, which is applied to the coating, the device for coating liquid on the surface, and the pretreatment surface, etc., can solve the problems such as the increase of the environmental particle index of the production line, the difficulty of cleaning, and the reduction of the spraying quality, so as to avoid The effect of product scratches, reducing paint slag pollution, and saving intermediate glue tearing links

Active Publication Date: 2016-09-28
贵阳方盛汽车饰件有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantages caused by this method are: 1. Sawtooth: Since the paint film is not fully cured, there is a shear force when the tape is uncovered, and the paint film rises upward with the tape, resulting in a jagged edge with uneven edges.
2. Paint accumulation in the color separation tank: due to improper selection of the adhesive tape or improper attachment, when spraying, the paint seeps through the tape to the color separation tank, resulting in paint over boundary and paint accumulation
3. The glue is torn during the production process, and the operation is inconvenient: for some semi-automatic spraying lines, the product is constantly operating on the conveying track, and it is undoubtedly very difficult to uncover the color tape and film during the movement, which is easy to cause scratches on the product , Paint bounce and other bad phenomena
4. Paint slag pollution: During the production process, the paint mist is scattered on the film and becomes solid particles and dust after drying. When the film is uncovered, these particles and dust will be scattered in the production line, which is difficult to clean. Over time, the environmental particle index of the production line rises, which pollutes the production environment and reduces the quality of spraying

Method used

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  • Automobile bumper color registration and spraying process
  • Automobile bumper color registration and spraying process
  • Automobile bumper color registration and spraying process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] A kind of automobile bumper color registration and spraying process, this process comprises the following steps (see figure 1 Process flow chart shown):

[0048] A. Select the attachment material:

[0049] Select tapes and films with high viscosity, high temperature resistance, moderate softness, and flat edges as the attachment raw materials, the tape is 3M4737 tape; the film is a masking paper film integrating masking paper;

[0050] The physical properties of the selected 3M4737 tape are as follows: width: 5mm, high temperature resistance above 120 °C, soft tape, straight lines and no burrs; the physical properties of the selected film are as follows: high temperature resistance above 120 °C, the overall width is 700mm.

[0051] B. Attach:

[0052]Place the bumper flat on the workbench, first attach the 3M4737 tape to the edge of the color separation tank and the bottom of the color separation tank, use tools to compact the 3M4737 tape, then attach the film to th...

Embodiment 2

[0064] A kind of automobile bumper color registration and spraying process, this process comprises the following steps (see figure 2 Process flow chart shown):

[0065] A. Select the attachment material:

[0066] Select tapes and films with high viscosity, high temperature resistance, moderate softness, and flat edges as the raw materials for attachment, and the tapes described are 3M4737 tapes;

[0067] The physical properties of the selected 3M4737 tape are as follows: width: 3mm, high temperature resistance of 100 °C, soft tape, straight lines and no burrs; the physical properties of the selected film are as follows: high temperature resistance of 100 °C, the overall width is 500mm.

[0068] B. Attach:

[0069] Place the bumper flat on the workbench, first attach the 3M4737 tape to the edge of the color separation tank and the bottom of the color separation tank, compact the 3M4737 tape with a tool, and then attach the film to the 3M4737 tape with double-sided tape , ...

Embodiment 3

[0077] A kind of automobile bumper color registration and spraying process, its step is the same as embodiment one, but relevant parameters are different:

[0078] In the step A, the width of the selected 3M4737 adhesive tape is: 8mm, resistant to high temperature of 110°C, the film is resistant to high temperature of above 110°C, and the overall width is 1000mm.

[0079] In the step C, the line speed during spraying is 2m / min, the spray gun pressure is 0.8Mpa, the flow rate is 200ml / min, the spray gun distance is 30cm, and the film thicknesses of the primer, topcoat and varnish are 15um, 28um, and 30um in sequence ,

[0080] In the step D, the baking temperature is 60° C., and the baking time is 85 minutes;

[0081] In the step E, when tearing the glue, ensure that the angle between the peeling surface of the 3M4737 tape and the bumper of the car is α=150 degrees, and the peeling speed is 0.2m / s.

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PUM

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Abstract

The invention relates to an automobile tinting and spraying technology, in particular to an automobile bumper bar tinting and spraying technology. The automobile bumper bar tinting and spraying technology comprises the steps of A, selecting attaching materials, wherein 3M4737 adhesive tape and a thin film are selected as raw attaching materials; B conducting attaching, wherein the adhesive tape is flatly attached to a color separation groove to be compressed, the thin film is attached to the adhesive tape, the thin film covers the whole shielding area, then the periphery of the thin film is reversely packaged to be attached to the inner side of a bumper bar, and finally the positions of hubs on the two sides along the color separation groove are each provided with a layer of 3M4737 adhesive tape in an attached mode; C, conducting spraying, wherein the bumper bar is placed on a production line to be sprayed with priming paint, finishing paint and varnish; D, conducting baking, the bumper bar is fed into a baking oven to be baked; E, removing the adhesive tape and the thin film, wherein after the bumper bar is taken off the production line, the thin film and the adhesive tape are removed slowly layer by layer in sequence. According to the automobile bumper bar tinting and spraying technology, the tinting edge is smooth, the phenomena of sawteeth, paint leakage, paint accumulation and rough selvedge are greatly reduced, the product quality is greatly improved, operation is convenient, paint slag pollution is reduced, and the spraying quality and the qualified product rate are improved.

Description

technical field [0001] The invention relates to an automobile color registration and spraying process, in particular to an automobile bumper color registration and spraying process. Background technique [0002] The main purpose of bumper color registration is to separate the painted part from the unpainted part to achieve a distinct color effect. The edge of the color boundary is required to be smooth and smooth, especially the arc part is particularly strict, and defects such as jaggedness, paint cracking, and paint accumulation in the color separation groove are not allowed. At present, some auto parts companies use spraying after coloring for bumper coloring. After leveling for 10 minutes, all the coloring tape, masking paper, film, etc. are peeled off before baking. Bar registration spraying method". The disadvantages caused by this method are: 1. Sawtooth: Since the paint film is not fully cured, there is a shear force when the tape is removed, and the paint film ris...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B05D1/32B05D3/02B05D5/06
Inventor 农胜雄龚世海
Owner 贵阳方盛汽车饰件有限公司
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