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An automatic filling production system

An automatic filling and production system technology, applied in packaging, bottling machines, bottle filling, etc., can solve the problems of loose capping, huge human resource consumption, high production cost, etc., achieve accurate filling speed and save manpower Resources, high degree of automation effect

Active Publication Date: 2016-10-26
江苏泰尔新材料股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the existing filling process of liquid wax products, valves are used for unified opening and closing filling, artificial cooling and manual capping operations, especially for large-scale production orders, which require a large number of manpower and high-intensity operations to complete
In the filling process, the filling of the valve is often unable to accurately measure the filling volume, and sometimes it is even necessary to repeatedly adjust the filling measuring tool to ensure that it is qualified; in the artificial cooling operation, the filled wax tanks are often placed on a multi-layer platform Upwind cooling, which requires manual handling to complete. During the cooling process, the solvent volatilized by the wax liquid is directly discharged into the working environment, which brings health hazards to the workers; in the manual capping operation, it also requires manpower. If the cap is used, the cap may fall off during transportation due to the loose cap, which will cause the product to deteriorate and cause user complaints
The entire filling production process consumes a lot of human resources, the production quality cannot be improved, the production cost is huge, and the profit is reduced

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] like Figure 1-7 As shown, an automatic filling production system is used for filling and packaging liquid wax products, including an assembly line 1, a multi-head automatic filling device 4, a multi-stage cooling device and an automatic capping mechanism 8.

[0037] The multi-head automatic filling device 4 is located on the assembly line 1 and includes a conveyor chain 47, a wax tube 41 and five filling mechanisms arranged on the wax tube 41 in sequence.

[0038] like Figure 1-2As shown, the wax tube 41 communicates with the wax pool 10, and the filling mechanism includes a filling mechanism 72 and a weighing mechanism. The filling mechanism 42 is vertically installed in the wax tube 41, and the filling mechanism 42 includes a filling head, a filling cylinder 423 and a filling mechanism 423. Nozzle 421, filling nozzle 421 is located at the bottom of wax tube 41 and is detachably connected with wax tube 41; The shape of the piston 424 is matched; the piston rod 425 ...

Embodiment 2

[0050] All the other are identical with embodiment 1, and difference is, as Figure 8 As shown, there is also a skinning zone 6 for skinning the wax liquid between the solidification zone 7 and the volatilization zone 5, and the number of parallel wax tanks conveyed by the volatilization zone 5, the skinning zone 6 and the solidification zone 7 increases successively.

[0051] Crust zone 6 includes a crust zone conveyor belt and crust cooling equipment, the crust zone conveyor belt is a double-row wax tank conveyor belt, and the crust cooling equipment includes a crust refrigerator, a crust zone fan and a cover located in the crust zone The crust cooling cover above the conveyor belt, the crust cooler and the fan in the crust area are all arranged in the crust cooling cover.

[0052] The crust cooler is communicated with the central controller. When the temperature sensor senses that the temperature of the bottom of the tank at the outlet of the solidification zone is higher t...

Embodiment 3

[0055] All the other are identical with embodiment 2, and difference is, as Figure 9-10 As shown, the automatic filling production system also includes a coding can turning mechanism, which is located at the upstream end of the multi-head automatic filling device, including a conveyor belt 31, a coding gun 3 and a can turning mechanism 2, and the coding gun 3 and the can turning mechanism 2 are sequentially arranged on the conveyor belt 31, and the coding gun 3 and the can turning mechanism 2 are respectively connected to the central controller through communication. The can-spraying can turning mechanism also includes an electronic sensor 32 for sensing that the wax can is in place. The electronic sensor 32 is arranged on the assembly line and corresponds to the position of the coding gun 3 and the can-turning mechanism 2 respectively. The electronic sensor 32 communicates with the central The controller, when the electronic sensor 32 senses the wax can, sends the wax can in...

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Abstract

An automatic filling production system comprises an assembly line, a multi-head automatic filling device, a multi-segment type cooling device, an automatic cover pressing mechanism and a central controller. The multi-head automatic filling device is arranged on the assembly line and comprises a conveying chain, a wax duct and a plurality of filling mechanisms sequentially arranged on the wax duct. The multi-segment type cooling device is used for conveying of filled wax tanks and cooling solidification of wax liquid; the automatic cover pressing mechanism is used for sealing covers of the wax tanks with the wax liquid cooled and solidified; the central controller is used for controlling automatic filling and metering of the wax liquid, cooling control of the wax liquid, conveying control of the wax tanks and automatic cover sealing of the cooled wax tanks. The automatic filling production system is used for filling of liquid wax products and cooling packaging and conveying of the filled wax tanks; the previous manual filling and cooling packaging modes are improved; filling automation is achieved, and the manual cost is reduced; the production efficiency is improved.

Description

technical field [0001] The invention relates to the field of automatic processing, in particular to an automatic filling production system. Background technique [0002] In the existing filling production process of liquid wax products, the unified opening and closing of valves is used for filling, artificial cooling and manual capping operations. Especially for large-scale production orders, a large number of manpower and high-intensity operations are required to complete. In the filling process, the filling of the valve is often unable to accurately measure the filling volume, and sometimes it is even necessary to repeatedly adjust the filling measuring tool to ensure that it is qualified; in the artificial cooling operation, the filled wax tanks are often placed on a multi-layer platform Upwind cooling, which requires manual handling to complete. During the cooling process, the solvent volatilized by the wax liquid is directly discharged into the working environment, whic...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B67C3/02B67C3/22B67C3/26B67C7/00B65B61/02B65B61/00B65G47/26
CPCB65B61/00B65B61/02B65G47/26B67C3/02B67C3/22B67C3/26B67C7/00
Inventor 李毅马东峰王玫王少军卢应成刘凤芝张吉春
Owner 江苏泰尔新材料股份有限公司
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