A kind of high toughness ceramic knife material and preparation method thereof

A ceramic knife, high toughness technology, applied in the field of ceramic cutting tool materials, can solve the problems of poor self-lubrication, uneven hardness, insufficient toughness, etc., to achieve increased surface smoothness, good hardness and wear resistance, and cost-effective reasonable effect

Active Publication Date: 2016-04-13
SHANDONG HEZE ZHENHUA PRECISION MOLD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the current ceramic cutting materials still have problems such as high cost, insufficient toughness, high brittleness, uneven hardness, poor heat dissipation, and poor self-lubrication, which need to be solved

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0014] A high-toughness ceramic knife material, made of the following raw materials in parts by weight (kg): 0.4 diatomite, 2.5 tung oil, 3.5 spodumene, 3.5 kaolin, 2.5 carrageenan, 5 mullite whiskers, and 1.6 Cr powder , nano-titanium carbide 36, nano-titanium nitride 43, silicon carbide 12, appropriate amount of deionized water, polyacrylic acid 1.2, polyethylene glycol 0.9, ethylene glycol appropriate amount, wear-resistant additive 3.5;

[0015] The wear-resistant additive is made of the following raw materials in parts by weight (kg): 0.4 nano-graphite, 1.2 zirconium phosphate, 1.2 nano-zirconia, 0.5 calcium oxide, 0.5 magnesium hydroxide, 1.5 phosphoric acid, 1.5 molybdenum disulfide, aluminum oxide 2.5, kaolin 0.6, acrylate 1.5, ammonium persulfate 0.2, nano-carbon 0.8, water 11, polyethylene glycol 0.5; the preparation method is: add acrylate and polyethylene glycol to water, stir well, then add calcium oxide, Magnesium hydroxide, phosphoric acid, alumina, kaolin, ammo...

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Abstract

The invention relates to a high-toughness ceramic knife material which is prepared from the following raw materials in parts by weight: 0.4-0.5 part of kieselguhr, 2-3 parts of tung oil, 3-4 parts of spodumene, 3-4 parts of kaolin, 2-3 parts of carrageenin, 4-6 parts of mullite crystal whisker, 1.5-1.8 parts of Cr powder, 33-38 parts of nano titanium carbide, 40-45 parts of nano titanium nitride, 10-14 parts of silicon carbide, a right amount of deionized water, 1-1.4 parts of polyacrylic acid, 0.7-1.2 parts of polyethyleneglycol, a right amount of ethylene glycol and 3-4 parts of wear-resistant assistant. The ceramic has the advantages of low cost, simple technique and excellent overall performance; and the knife made of the ceramic material has the advantages of favorable fracture toughness, favorable bending strength, favorable hardness, favorable wear resistance, long service life and reasonable cost performance. The mullite crystal whisker is utilized to enhance the toughness and wear resistance of the ceramic. The wear-resistant assistant can enhance the surface smoothness, wear resistance and heat resistance of the ceramic.

Description

technical field [0001] The invention relates to the field of ceramic cutting tool materials, in particular to a high-toughness ceramic tool material and a preparation method thereof. Background technique [0002] Ceramic cutting tools have the characteristics of high hardness, high density, high temperature resistance, anti-magnetization, anti-oxidation, strong corrosion resistance, good chemical stability, and high wear resistance. They are good substitutes for traditional cutting tools such as high-speed steel. The problem of scarcity of resources such as molybdenum and nickel has been solved. However, the current ceramic cutting materials still have problems such as high cost, insufficient toughness, high brittleness, uneven hardness, poor heat dissipation, and poor self-lubrication, which need to be solved. Contents of the invention [0003] The purpose of the present invention is to provide a high toughness ceramic knife material and its preparation method. The ceram...

Claims

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Application Information

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Patent Type & AuthorityPatents(China)
IPC IPC(8): C04B35/58C04B35/622C04B35/81
CPCC04B35/58014C04B35/6261C04B35/6303C04B35/6306C04B35/632C04B35/63404C04B35/63488C04B35/645C04B2235/3418C04B2235/3472C04B2235/349C04B2235/3826C04B2235/3843C04B2235/404C04B2235/5276C04B2235/5454
Inventor席少非
OwnerSHANDONG HEZE ZHENHUA PRECISION MOLD