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Tubular diffusion furnace temperature area automatic calibration technology based on PID self-setting

A technology of automatic calibration and diffusion process, applied in the field of solar cells, to shorten the calibration time, eliminate human factors, and improve production efficiency

Active Publication Date: 2015-03-04
JA SOLAR
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In the current diffusion furnace, the temperature control and adjustment system is generally equipped with PID, but how to combine the temperature control and adjustment system with the process parameters manually set during the calibration of the current diffusion furnace temperature zone, and how to combine the temperature in the diffusion process The key steps of control, setting one or several temperatures that require precise temperature control, and realizing temperature zone calibration in the automatic operation process are the future development directions to ensure the controllability and stability of the diffusion furnace temperature

Method used

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  • Tubular diffusion furnace temperature area automatic calibration technology based on PID self-setting
  • Tubular diffusion furnace temperature area automatic calibration technology based on PID self-setting

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Embodiment 1

[0044] Embodiment 1 The temperature calibration process of a single temperature zone

[0045] Such as figure 1 As shown in , the automatic calibration process of the temperature zone of the tubular diffusion furnace based on PID self-tuning provided in this embodiment uses PID technology, and according to the temperature detected by the thermocouple 1 and the temperature control thermocouple 2 on the middle side of the furnace body, the PID technology is used. The temperature inside the tubular diffusion furnace is automatically calibrated to achieve temperature stabilization and automatic compensation of temperature differences in the diffusion process. The schematic diagram of the side thermocouple and temperature control thermocouple in the diffusion furnace is shown in figure 1 As shown in , the side thermocouple 1 is close to the furnace, and the temperature control thermocouple 2 is close to the heating zone 3 of the furnace body, which specifically includes the follow...

Embodiment 2

[0049] Embodiment 2 The temperature calibration process of a single temperature zone

[0050] The automatic calibration process of the temperature zone of the tubular diffusion furnace based on PID self-tuning provided in this embodiment, according to the temperature detected by the thermocouple 1 on the middle side of the furnace body and the temperature control thermocouple 2, uses PID technology to control the temperature in the tubular diffusion furnace. Automatic calibration to achieve temperature stabilization and automatic compensation of temperature differences in the diffusion process, specifically including the following steps:

[0051] (1) Stabilization stage at a temperature of 800°C: raise the temperature to 800°C and keep the temperature constant, feed nitrogen gas with a flow rate of 25000mL / min, keep the temperature constant, and keep the temperature constant for 20 minutes;

[0052] (2) The stage of automatic compensation of temperature difference at a tempe...

Embodiment 3

[0053] Embodiment 3 The temperature calibration process of two temperature zones

[0054] Such as figure 2 As shown, the automatic calibration process of the temperature zone of the tubular diffusion furnace based on PID self-tuning provided in this embodiment, according to the temperature detected by the thermocouple 1 on the middle side of the furnace body and the temperature control thermocouple 2, the PID technology is used to control the temperature of the tubular diffusion furnace. The internal temperature is automatically calibrated to realize the temperature stabilization and automatic temperature difference compensation of the diffusion process, which specifically includes the following steps:

[0055] (1) Stable stage at temperature 810°C: raise the temperature to 810°C and keep the temperature constant, feed nitrogen gas with a flow rate of 20,000mL / min, keep the temperature constant, and keep the temperature constant for 15 minutes;

[0056] (2) Automatic compe...

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Abstract

The invention discloses a tubular diffusion furnace temperature area automatic calibration technology based on PID self-setting. Temperature in a tubular diffusion furnace is automatically calibrated by utilizing a PID technology according to temperature detected by a side thermocouple and a temperature control thermocouple in the furnace body so that diffusion technology temperature stabilization and temperature difference automatic compensation can be realized. The concrete process of the tubular diffusion furnace temperature area automatic calibration technology comprises the following steps of (1) a stabilization stage of temperature T1; (2) and a temperature difference automatic compensation stage of temperature T1, wherein the stabilization stage of temperature T1 is arranged at constant temperature, the relation between temperature T1 and diffusion temperature T0 is T1=T0, and T0 is target temperature required by the diffusion technology. Automatic calibration of temperature of the temperature area is realized in an automatic operation technology, and calibration of multiple temperature areas can be realized in the same technology operation so that manual operation is substituted, the operation process is simplified, equipment and technology reliability is enhanced and production efficiency is enhanced.

Description

technical field [0001] The invention belongs to the technical field of solar cells, and in particular relates to a process for automatically calibrating the temperature zone of a tubular diffusion furnace based on PID self-tuning. Background technique [0002] In the production of crystalline silicon solar cells, the stability and accuracy of the temperature in the constant temperature zone of the diffusion furnace directly affects the quality of the P-N junction and determines the performance of the solar cell. The diffusion process has very strict requirements on the diffusion temperature. Generally, the diffusion is carried out at a given temperature in the range of 850-1250°C, and the temperature drift shall not exceed ±1°C, and the smaller the temperature drift, the better. Therefore, in the high-temperature diffusion process, the control of the furnace temperature is crucial. In order to ensure the controllability and stability of the temperature of the diffusion furn...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05D23/32H01L31/18
CPCY02P70/50
Inventor 金凌云张志敏康磊杰高雪超刘晓娜
Owner JA SOLAR
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