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Processing method for heat-preservation heat treatment of large workpiece by adopting circular rail heating robot

A technology for large workpieces and processing methods, applied in heat treatment furnaces, heat treatment equipment, heat treatment process control, etc., can solve the problems of large workpieces, such as inability to find heat treatment furnaces, difficult heat treatment, etc., to achieve low-cost effects

Inactive Publication Date: 2015-05-06
安徽省库仑动力自动化科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, each heat treatment furnace has a limit on the size of the workpiece
For some very large workpieces, it is difficult to find a heat treatment furnace that can accommodate the workpiece, which objectively makes it impossible or difficult to heat treat large workpieces
Some large-scale processing and manufacturing enterprises have to invest in the construction of large-scale heat treatment furnaces in order to complete the heat treatment of specific workpieces, and the cost is extremely high

Method used

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  • Processing method for heat-preservation heat treatment of large workpiece by adopting circular rail heating robot
  • Processing method for heat-preservation heat treatment of large workpiece by adopting circular rail heating robot

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Embodiment Construction

[0018] In order to better illustrate the present invention and facilitate understanding of the technical solutions of the present invention, typical but non-limiting examples of the present invention are as follows.

[0019] A processing method for thermal insulation and heat treatment of large workpieces using a circular track heating robot mentioned in the content of the present invention is described with reference to the drawings, which is used for heat treatment processing of large steel castings.

[0020] The workpiece size is about 2×2×1m. There are 4 uprights with a diameter of 0.1m and a height of 2.5m. The diameter of the circular track is 3m.

[0021] The robot body uses Nachi SRA100 robot, with a maximum working radius of 2.6m, a maximum load of 100kg, and a repeat positioning accuracy of 0.1mm. The control system adopts the FD11 control system of Japan OTC (Ou Di Xi).

[0022] A small burner is installed on the mechanical arm, and the fuel used...

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Abstract

A processing method for heat-preservation heat treatment of a large workpiece by adopting an circular rail heating robot comprises the technical schemes that for the large workpiece which is difficultly accommodated by an ordinary heat treatment furnace, a circular rail which can move up and down is arranged at the periphery of the workpiece, and the industrial robot walks on the rail and can quickly arrive at any position of the periphery of the workpiece. A mechanical arm is provided with a burner for heating the large workpiece. At the same time, the temperature of the workpiece surface is sensed through a heat sensor, to a part with the lower temperature, the robot automatically moves to the part to heat the part automatically through the rail, the large workpiece temperature is kept in a constant range, and thus the process of heat treatment is completed. The method provided by the invention breaks the restriction of the traditional heat treatment device on the processed workpiece size, can achieve heat treatment of the large workpiece with relatively low cost, and is especially suitable for heat treatment of the large workpiece with fewer number and huge size.

Description

Technical field: [0001] The invention belongs to the technical field of material processing, and in particular relates to a processing method for heat-insulating and heat-treating a large workpiece by using a circular track heating robot. Background technique: [0002] A robot is a machine device that performs work automatically. It can accept human command, run pre-programmed programs, and act according to principles formulated with artificial intelligence technology. Its mission is to assist or replace human work in jobs such as manufacturing, construction, or hazardous jobs. Robots are generally composed of actuators, driving devices, detection devices, control systems and complex machinery. [0003] Starting from the application environment, robots are divided into two categories, namely industrial robots and special robots. Industrial robots are multi-joint manipulators or multi-degree-of-freedom robots for the industrial field. An industrial robot is a ma...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D9/00C21D11/00
CPCC21D9/00C21D11/00
Inventor 赵婉艺陈志华
Owner 安徽省库仑动力自动化科技有限公司
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