Lamination forming process method for fiber-metal mixed composite material

A technology of fiber composite materials and composite materials, which is applied in the field of lamination molding process of fiber-metal hybrid composite parts, can solve the problems that cannot completely overcome the forming problems of variable curvature structural parts, the difficulty of laminate laying process, and metal folds in variable curvature areas and other problems, to achieve the effect of good operability, good shape and size matching, and fast forming of parts

Active Publication Date: 2015-06-17
AVIC COMPOSITES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] In the molding process of fiber-metal hyperhybrid composites, the currently used process method is to manually lay fiber prepreg layers and aluminum alloy layers in the mold. It has good operability, but it is difficult to realize the fiber-metal hybrid composite parts with complex structures. The main performances are: 1) When a thicker metal layer is laid on a complex shape, due to the poor laying property of the metal, The metal layer is difficult to attach to the mold, which causes a large deviation in the shape of the formed part; 2) The metal layer has relatively high toughness and high tem...

Method used

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  • Lamination forming process method for fiber-metal mixed composite material
  • Lamination forming process method for fiber-metal mixed composite material
  • Lamination forming process method for fiber-metal mixed composite material

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Embodiment 1

[0034] The channel-shaped glass fiber-aluminum alloy hybrid structural part is a typical one in the present invention, and the method of the present invention can realize the one-time punching of the channel-shaped aluminum alloy preform containing the transition R zone, and the channel-shaped glass fiber-aluminum alloy preform. For the forming of alloy laminates, the ratio of the metal layer to the fiber composite layer of the part is 2:1. figure 1 The schematic diagram of the stamping die used in the stack stamping of the present invention is disclosed, figure 2 The laminated aluminum alloy plate prepared before punching in the present invention is disclosed, image 3 A stamped laminated channel aluminum alloy article of the present invention is disclosed.

[0035] The molds involved ( figure 1 shown) is composed of the following parts: guide post 1, bottom die base 2, concave die 3, concave and convex die base 4, punch 5, top material plate 6, unloading screw 7.

[0036] ...

Embodiment 2

[0039] Embodiment 1 illustrates the molding method of one of the structures in the groove-shaped fiber-metal hybrid material part. The lamination stamping method can also be used to form groove-shaped parts with other layered structures. This embodiment describes the metal layer of the part and the fiber composite material. The ratio of the number of material layers is: 3:2 in the structure form using the process of lamination stamping method. The metal layer used in the grooved fiber-metal hybrid composite parts of this structure is TC4 titanium alloy, the thickness is 0.25mm, the cutting size is 70mm larger than the unfolded shape of the part, and the four corners of the material are cut into circles. Then, the interlayer aluminum alloy of the same size as the titanium alloy sheet is cut, and the interlayer aluminum alloy sheet is made of 2024-T3 aluminum alloy with a thickness of 0.8 mm. Lay the bottom layer titanium alloy sheet, the interlayer aluminum alloy sheet, the mid...

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Abstract

The invention relates to a lamination forming process method for a fiber-metal mixed composite material part. The method includes the following steps that aluminum alloy plates are cut, aluminum alloy and an interlayer material are laid, a stamping die is lubricated, a lamination material is heated, stamped and preformed, a stamping lamination aluminum alloy part is stripped, and the fiber-metal mixed composite material part is thermally pressed and formed. The lamination forming process method is used for forming the fiber-metal mixed composite material part of a curvature structure, compared with the prior art, the method solves the problem that a metal layer and a fiber prepreg layer are difficult to lay in position in gradual transition of the part of the curvature structure, the defect that traditional metal plate forming matching accuracy is low is overcome, the size matching performance of the laid layers in the large-curvature positions of an R region and the like is improved, two types of defects of bridging and collapse are avoided, and the rate of finished products of a large-curvature structural piece of the fiber-metal mixed composite material part is increased.

Description

technical field [0001] The invention relates to a process method for lamination molding of fiber-metal hybrid composite material parts, which mainly relates to forming a fiber-metal hybrid composite material skin or angle material with special structure. Background technique [0002] In the molding process of fiber-metal super-hybrid composites, the currently used process is to manually apply fiber prepreg layers and aluminum alloy layers in the mold. Good operability, but it is difficult to form fiber-metal hybrid composite parts with complex structures, mainly as follows: 1) When a thick metal layer is used to coat complex shapes, due to the poor metal layability, The metal layer is difficult to mold, which makes the shape deviation of the formed parts larger; 2) The metal layer has relatively high toughness and high temperature expansion characteristics. Difficulty; 2) When laying the rounded corner structure, due to the gradient of the curvature radius in the normal dir...

Claims

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Application Information

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IPC IPC(8): B21D22/02B32B27/06B32B15/08
CPCB21D22/02B32B15/08B32B27/06
Inventor 崔海超翟全胜苗春卉
Owner AVIC COMPOSITES
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