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A φ5.3mm 72A wire rod and its preparation method

A wire rod and temperature control technology, applied in the field of metallurgy and metal materials, can solve the problems of increasing the amount of acid used, increasing the pressure of environmental management, increasing the manufacturing cost of steel wire rope, etc., to save production costs, simplify the production process, and achieve high precision Effect

Active Publication Date: 2017-11-03
GANSU JIU STEEL GRP HONGXING IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In order to meet the requirements of the wire diameter after drawing, the steel wire rope manufacturer has to add a pickling, phosphating and drawing process to the products with too large incoming materials, which not only increases the manufacturing cost of the steel wire rope, but also due to the use of acid solution to remove the wire rod surface The oxide layer increases the amount of acid used and increases the pressure on environmental governance

Method used

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  • A φ5.3mm 72A wire rod and its preparation method
  • A φ5.3mm 72A wire rod and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] 1. Purpose to produce Φ5.3mm wire rod:

[0021] The pass design of the finished product is carried out before smelting and rolling. Considering the thermal expansion coefficient of 1% in the design of the finished pass design and production of Φ5.3mm wire rod, the size of the red billet should be 5.36mm, but currently the second high-line rolling is Φ5.5mm The cold size of the wire rod has reached 5.6mm. Considering various factors, it is finally determined that the coefficient of thermal expansion will not be considered when producing the Φ5.3mm wire rod, and the finished pass design will be carried out according to the size of the red billet of 5.3mm;

[0022] The finished pass is composed of three arcs, the radius of the middle arc is R2=2.65mm, the arc α is 110°, the radius of the transition arc on both sides is 2R=5.3mm, the arc is 35°, and the radius of the transition arc on both sides is R3 =2×R2=2×2.65=5.3mm, radian=(180-α) / 2=(180-110) / 2=35°, refer to the pass d...

Embodiment 2

[0039] 1. Purpose to produce Φ5.3mm wire rod:

[0040] Carry out finished product pass design before smelting and rolling, with embodiment 1;

[0041] The pass of the 30th rolling mill adopts the finished pass of Φ5.3mm wire rod production, and its working roll diameter Dk 30 =155.225mm, finish rolling exit speed V 26 =50.15m / s; use the Φ5.3mm roll ring to control the 30th rolling mill's sky and ground dimensions to 5.3mm, and the dimensions on both sides to 5.25mm, and then observe the diagonal line to control the dimensional tolerance and out-of-roundness of the wire rod;

[0042]2. The Φ5.3mm 72A wire rod produced by the present invention is formed by the proportioning of the following components by weight: 0.75% carbon, 0.35% silicon, 0.60% manganese, and the balance is iron; its preparation method is to cast molten steel After the continuous casting billet of 150mm*150mm is cooled to 25°C, it enters the production of high-speed wire rod rolling mill, heats it to 1050°C,...

Embodiment 3

[0054] Carry out finished product pass design before smelting and rolling, with embodiment 1;

[0055] The pass of the 30th rolling mill adopts the finished pass for producing Φ5.3mm wire rod, and its working roll diameter Dk 30 =155.225mm, finish rolling exit speed V 26 =50.15m / s; use Φ5.3mm roll ring to control the size of the 30th rolling mill's sky and ground to 5.3mm, and the dimensions on both sides to 5.30mm, and then observe the diagonal line to control the dimensional tolerance and out-of-roundness of the wire rod;

[0056] 2. The Φ5.3mm 72A wire rod produced by the present invention is formed by the proportioning of the following components by weight: 0.72% carbon, 0.30% silicon, 0.50% manganese, and the balance is iron; its preparation method is to cast molten steel After the continuous casting billet of 150mm*150mm is cooled to 20°C, it enters the high-speed wire rolling mill for production, heats it to 1080°C, and rolls it into a Φ5.3mm wire rod. After rolling, t...

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Abstract

The invention discloses a Phi5.3mm 72A wire rod and a preparation method thereof. The invention relates to the field of metallurgy and metal materials. The wire rod comprises the following components in percentage by weight: 0.70-0.75% of carbon, 0.15-0.35% of silicon, 0.40-0.60% of manganese, and the balance of iron. Molten steel with the above components is cast into a continuous casting billet with a size of 150mm*150mm, and the billet is cooled to a temperature of 18-25 DEG C; the billet is heated to a temperature of 1050-1100 DEG C, and enters high-speed wire rod mill production, where the billet is rolled into a Phi5.3mm wire rod. With the method, the prepared Phi5.3mm wire rod has high precision. The size range of the product is Phi5.25-5.40mm, the out-of-roundness is no higher than 0.20mm, and the dimensional tolerance is + / -0.1mm. Compared with traditional processes, one lead hardening process and one secondary drawing process are eliminated in the method provided by the invention. Therefore, the production process is simplified, and the production cost is saved for users.

Description

technical field [0001] The invention belongs to the field of metallurgy and metal materials, in particular to a Φ5.3mm 72A wire rod and a preparation method thereof. Background technique [0002] At present, steel wire ropes for petroleum with a diameter below ∮20mm and a strength level of 1770MPa and the inner wires of larger-sized steel wire ropes mainly use ∮5.5mm72A wire rods as raw materials. Such as ∮16mm 6×19S-FC and ∮38.00mm 6×19S-IWRC petroleum steel wire ropes, among which ∮5.5 72A can be used with diameters of 1.28mm, 0.74mm, 1.48mm, 1.76mm, 1.57mm and 1.72mm. Its typical processing technology is: ∮5.5 wire rod pickling and phosphating—rough drawing to ∮5.3mm—pickling and phosphating lead bath quenching—fine drawing to about 2.0mm; the existing production process of ∮5.5 mm 72A wire rod is : The molten steel is cast into a continuous casting billet of about 150 square meters, and rolled into a Φ5.5mm wire rod by a high-speed wire rod rolling mill. [0003] Since...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C38/04C21D8/06
Inventor 杨超李定义付红卫
Owner GANSU JIU STEEL GRP HONGXING IRON & STEEL CO LTD