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Moving Bed Methanol to Hydrocarbon Process

A methanol-to-hydrocarbon and moving-bed technology, which is applied in chemical instruments and methods, from oxygen-containing organic compounds to hydrocarbons, and the preparation of liquid hydrocarbon mixtures, etc., can solve problems such as wear, difficulty in maintaining heat balance in reaction regeneration systems, and economic losses

Active Publication Date: 2017-05-03
BC P INC CHINA NAT PETROLEUM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] (1) The degree of back-mixing of the catalyst in the fluidized bed is relatively heavy, and excessive local reaction can easily lead to coking; (2) The turbulence in the fluidized bed is severe, the wear is serious, and the expensive catalyst is easily damaged and then runs out, resulting in economical problems. (3) The residence time distribution in the fluidized bed is wide, which easily leads to a wide product distribution and a decrease in the yield of the target product; (4) Temperature and pressure fluctuations will affect the efficiency of the gas-solid separation system, thereby affecting the subsequent Fractional distillation system; (5) For the reaction system with low coke formation rate, it is difficult to maintain the heat balance of the reaction regeneration system of the fluidized bed

Method used

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  • Moving Bed Methanol to Hydrocarbon Process
  • Moving Bed Methanol to Hydrocarbon Process
  • Moving Bed Methanol to Hydrocarbon Process

Examples

Experimental program
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Effect test

Embodiment 1

[0044] Embodiment one (see figure 1 ): Contains the first and second two reactors, and the separation step adopts depentanizer fractionation.

[0045] The fresh methanol feed is pumped outside the boundary area, the pressure is increased to 0.5MPaG, and the temperature is 25°C. Fresh methanol feed 1 first enters the second reactor (equivalent to the last reactor) after heat exchange with the reaction product, and passes through the pre-passivated catalyst from the first reactor (equivalent to the initial end reactor). To the moving bed contact reaction, the liquid hourly space velocity is 1.0h -1 , to generate an intermediate product (that is, the reaction product of the second reactor), with a pressure of 0.45MPaG and a temperature of 520°C. After leaving the second reactor, the intermediate product enters the first reactor, and conducts a radial moving bed contact reaction with the high-activity catalyst from the regenerator. The liquid hourly space velocity is 1.0h -1 , ...

Embodiment 2

[0050] Embodiment two (see figure 2 ): Contains the first and second two reactors, and the separation step adopts two-stage fractional distillation of a depentanizer and a debutanizer.

[0051] The fresh methanol feed is pumped outside the boundary area, the pressure is increased to 1.76MPaG, and the temperature is 30°C. Fresh methanol feed 1 first enters the second reactor (equivalent to the last reactor) after heat exchange with the reaction product, and passes through the pre-passivated catalyst from the first reactor (equivalent to the initial end reactor). To the moving bed contact reaction, the liquid hourly space velocity is 4.8h -1 , can also be 5.0h -1 , to generate an intermediate product (that is, the reaction product of the second reactor), the pressure is 1.74 MPaG or 1.75 MPaG, and the temperature is 350 ° C or 320 ° C. After leaving the second reactor, the product enters the first reactor, and conducts a radial moving bed contact reaction with the high-activ...

Embodiment 3

[0057] Embodiment three (see image 3 ): Contains the first and second two reactors, the separation step adopts depentanizer and debutanizer two-stage fractional distillation, and adopts dehydrogenation reactor to C 3 ~C 4 For dehydrogenation, the raw material of methanol is divided into two stocks and enters two reactors respectively.

[0058] The fresh methanol feed is pumped through the boundary area, the pressure is increased to 0.3MPaG, and the temperature is 30°C. The fresh methanol feed 1 is divided into two shares after heat exchange with the reaction product: raw material 1 and raw material 2, which are respectively used as the first reactor (equivalent to the initial reactor) and the second reactor (equivalent to the final reactor). ) feed, the flow ratio is 1:9. Raw material 2 enters the second reactor, and conducts a radial moving bed contact reaction with the pre-passivated catalyst from the first reactor, and the liquid hourly space velocity is 2.5h -1 , to g...

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Abstract

The invention relates to a moving bed methanol-to-hydrocarbon method. The method comprises the steps of hydrocarbon synthesis, separation and post-treatment, at least two serially connected reactors are adopted in the hydrocarbon synthesis step, a reaction raw material and a catalyst sequentially flow through the reactors in a countercurrent direction, low carbon olefin-containing circulation gas generated in the separation step returns to different feeding positions in the hydrogen synthesis step as quenching gas or raw material supplement gas in the hydrocarbon synthesis step, and a raw material methanol is used to wash and absorb C1-C4 light components generated in the separation step, returns, is fed and is converted in order to convert methanol into mixed aromatic hydrocarbon-containing stable light hydrocarbon with high added values. The method allows step complete utilization of the activity of the catalyst to be carried out, so the method improves the fine control of the reaction process, realizes effective material utilization and heat integration between processing processes, improves the product yield, reduces energy consumption and reduces environmental pollution.

Description

technical field [0001] The invention relates to a process for producing hydrocarbons from methanol using a moving bed. Background technique [0002] BTX aromatics (Benzene, Toluene, Xylene) are important basic raw materials for petrochemical industry, among which p-xylene (PX) has the greatest demand. With the rapid expansion of domestic PX downstream PTA and polyester production capacity, the supply of PX in the market is seriously insufficient. By 2013, my country's external dependence on p-xylene has reached 55.3%, and the gap between supply and demand has further increased. The PX project produced by the traditional process is difficult to construct, has a high production technology threshold, and requires a large investment, and is more limited by the raw material naphtha resources. At present, the shortage of oil resources in my country and the increase in consumption demand have caused a shortage of raw materials such as naphtha and light diesel oil for the productio...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C10G3/00B01J8/08C07C1/20C07C15/02C07C15/08
CPCY02P20/52Y02P30/20
Inventor 周华堂许贤文孙富伟李盛兴劳国瑞刘林洋卢秀荣李利军丰存礼刘德新
Owner BC P INC CHINA NAT PETROLEUM CORP
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