Unlock instant, AI-driven research and patent intelligence for your innovation.

A prefabricated material for weld crack defects of electric power steel structure and its preparation method

A technology for weld cracks and steel structures, applied in the field of prefabricated materials for weld crack defects in electric power steel structures and its preparation, can solve problems such as collapse, weakening of the bearing capacity of steel pipe towers, and breakage of transmission towers, and achieve the effect of easy cutting

Active Publication Date: 2017-06-16
STATE GRID CORP OF CHINA +2
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The generation and development of cracks will seriously weaken the bearing capacity of the steel pipe tower, resulting in the breakage or collapse of the transmission tower, resulting in large economic losses and social impact

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A prefabricated material for weld crack defects of electric power steel structure and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0027] The present invention will be described in further detail in conjunction with the accompanying drawings and specific embodiments.

[0028] The prefabricated material for weld crack defects in electric steel structures proposed by the present invention is a carbon fiber tow encapsulated with inorganic high-temperature-resistant glue, and its molding structure is film-like, which is divided into three layers. 1. Carbon fiber tow layer 2. Inorganic high temperature resistant layer 1.

[0029] The total thickness of the weld crack defect prefabricated material of the present invention is less than 0.5mm.

[0030] The thickness of the inorganic high-temperature-resistant layer of the bottom layer of the weld crack defect prefabricated material of the present invention is about 0.1mm, and the acceptable error range is ±0.02mm.

[0031] The width of the carbon fiber tow in the middle layer of the weld crack defect prefabricated material of the present invention is about 4 mm,...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
widthaaaaaaaaaa
Login to View More

Abstract

The invention discloses a material suitable for prefabrication of electric steel structure weld crack defects and a preparation method thereof, wherein the prefabrication material comprises three layers, which are an inorganic high temperature resistant layer, a carbon fiber tow layer, and an inorganic high temperature resistant layer in sequence from top to bottom , the preparation method is to first coat the inorganic high temperature resistant adhesive on the PVA high temperature water-soluble film substrate, then lay the straight carbon fiber tow on the surface of the inorganic high temperature resistant adhesive in parallel, and then coat a layer of inorganic adhesive on the surface of the carbon fiber layer. High temperature resistant glue is used for encapsulation. After encapsulation, the whole is placed in a vacuum high-temperature furnace to dry and solidify. After drying, it is placed in hot water to dissolve the PVA film matrix, and then vacuum dried. The thickness of the defect prefabricated material prepared by the invention is not more than 0.5mm, and it is easy to cut and process. It is a material that can be used to accurately prefabricate and simulate weld crack defects, and has wide applications in scientific research and testing of steel structure welding defects.

Description

technical field [0001] The invention relates to a prefabricated material for weld crack defects in electric steel structures and a preparation method thereof, belonging to the technical field of electric power. Background technique [0002] In the power industry, steel pipe towers for transmission lines are formed by welding. Due to the limitation of manufacturing level and cost, there are often welding defects such as incomplete fusion, incomplete penetration, and pores during the welding process of steel pipe tower structures. During the operation of the steel pipe tower of the transmission line, it is subjected to alternating stress due to the influence of wind load and temperature difference stress, so cracks will initiate at the original welding defect and spread further. The generation and development of cracks will seriously weaken the bearing capacity of the steel pipe tower, resulting in the breakage or collapse of the transmission tower, resulting in large economic...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B32B15/04B32B9/04B32B5/24B05D7/14
Inventor 刘建军陈大兵张建国朱洪斌李成钢张迺龙
Owner STATE GRID CORP OF CHINA