Gas type roller hearth furnace temperature control method and device

A temperature control method and technology of a temperature control device, which are applied in the direction of heat treatment process control, furnace, heat treatment furnace, etc., can solve the problems of unsatisfactory temperature control effect of roller hearth furnace, low energy saving effect, poor temperature control accuracy, etc. The method is simple and dexterous, improves the heat treatment quality, and ensures the effect of temperature uniformity

Inactive Publication Date: 2015-09-16
CHINA NORTH IND NEW TECH PROMOTION INST +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The defect of this method is: 1, the temperature control module of PLC is a kind of general-purpose PID control module, its PID parameter tuning is difficult, manual intervention is many, it is difficult to optimize control performance; The mode achieves perfect coordination; 3. The flame temperature of the burner is mostly higher than the process setting temperature, and it is difficult to solve the coupling problem between the burner and the temperature measurement point
The above defects lead to the unsatisfactory temperature control effect of the roller hearth furnace, poor temperature control accuracy, and insignificant energy saving effect

Method used

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  • Gas type roller hearth furnace temperature control method and device

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Embodiment 1

[0027] This preferred embodiment discloses a temperature control device for a gas-fired roller hearth furnace. Such as figure 1 As shown, the temperature control device includes a plurality of temperature sensors distributed in the gas-fired roller hearth furnace, intelligent temperature control instruments connected to the temperature sensors through compensation wires, PLC connected to the intelligent temperature control instruments through the network bus, and The industrial computer connected to the PLC, and the display connected to the industrial computer. When the heating process temperature of the roller hearth furnace is less than 900°C, the temperature sensor is preferably a K-type thermocouple with a stainless steel sleeve. N in the figure is the number of burners controlled by each area (each intelligent temperature control instrument).

[0028] The temperature control device also includes a burner control unit arranged between each burner and the PLC, and each gr...

Embodiment 2

[0043] This preferred embodiment discloses a temperature control method of a gas-fired roller hearth furnace, which is basically the same as the first preferred embodiment. In this temperature control method, a control unit is used to uniformly control the burning, extinguishing, and burning duration of all burners.

[0044] The difference is that the specific steps of the temperature control method are not limited, as long as the states of all burners can be uniformly controlled to achieve the purpose of precisely controlling the furnace temperature.

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Abstract

The present invention discloses a gas type roller hearth furnace temperature control method and device, belongs to the field of roller hearth furnace temperature control method and device, and aims to solve the problems of poor controlling accuracy and the like of the method in the prior art; the gas type roller hearth furnace temperature control method is as follows: using a control unit for unified control of combustion, extinguishing, and the combustion duration time of all burners; and the gas type roller hearth furnace temperature control device includes a plurality of temperature sensors distributed in a fired gas roller hearth furnace, intelligent temperature control instruments connected with the temperature sensors, a PLC connected with the intelligent temperature control instruments, and an industrial personal computer connected with the PLC, and also includes burner control units arranged between each burner and the PLC. The gas type roller hearth furnace temperature control method and device innovatively bring forward the idea of overall control of the burners, the control method is simpler and smarter, temperature control precision is higher, and the gas type roller hearth furnace temperature control method and device are more saving energy, improve the quality of the gas roller hearth furnace, and are more universal.

Description

technical field [0001] The invention relates to the field of temperature control methods and devices for roller hearth furnaces, in particular to a temperature control method for gas-fired roller hearth furnaces and a temperature control device for gas-fired roller hearth furnaces for realizing the temperature control method. Background technique [0002] Roller hearth furnace is the most commonly used equipment in the steel plate heat treatment process, and whether its temperature control is accurate will directly affect the quality of the heat treated steel plate. At present, the roller hearth furnace mostly adopts the gas method to heat treat the steel plate. There are many factors that affect the furnace temperature of the gas-fired roller hearth furnace, mainly including the structure of the furnace body, the insulation and sealing performance of the furnace body, the distribution position of the heat source, the pressure and calorific value of the gas, the arrangement ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D11/00C21D9/46
Inventor 徐新乐施建华张志明刘滨苏震王克伟王以琦李宏周马丹彭光宇孙波孙林马丽林郑练李超应小昆王亚昆沈明艳
Owner CHINA NORTH IND NEW TECH PROMOTION INST
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